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Rigging Arm RA-1250

Rigging Arms for Wire Ropes

Our new rigging arms RA-1250, RA-2000 & RA-4000 aid the operator to produce a turn back hard- or soft eye easily and safe.

The rigging arm is divided into two modules: the turn section, that forms the eye and the pull sections that sizes the eye. The operation is self-explaining and easily performed with two joy sticks. So even a single person is now able to produce a big diameter lifting sling safe and without any force.

 

Safe and Easy to Handle

  • Dead end of the rope is securely clamped
  • Strong rotate and pull device
  • Easy operation via joy sticks

Efficient

  • Less manpower involved
  • Fast production of soft and hard eyes
 

Rigging Arm RA-1250 images

4000t Down Stroke Press with Rigging Arm

Specification Rigging Arm

ModelRA-1250RA-4000 
Option for Swaging Press 12 500 20 000, 40 000 kN
Rope diameter 36 -76 52 - 128 mm
Joy Stick operated yes yes  
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Rigging Arm:

Special Requirements:

cutting annealing machine-1224

Our SAHM ® Cutting and Annealing Machines

As a system supplier, we can provide you not only with the correct ferrule for your application, but also the correct tools to allow you to process these ferrules in a specialist and standard-compliant manner. Our cutting and annealing machines are ideal for cutting wire ropes. Our cutting machines stand apart because of their short annealing time (thanks to a special transformer), simple operation and compact design. You can cut wire ropes with a diameter of 1-14 mm securely and very quickly using our small wirerope cutting machines SF-65 and SF-140. The annealing and tapering machines Type 1224, 1225 and 1226 are intended for separating wire ropes in the diameters 4-30, 8-40 and 12-64 mm, enabling the ends of the wire rope to be conically tapered.

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Swaging dies

Swaging dies

Our dies are manufactured from high-quality special steel under close quality control. The die bores are polished and promote easy flow of material.

  • Available in all standard dimensions or according to your requirements
  • Fully hardened tool steel
  • For conical, cylindrical or rounded splices according to DIN EN 13411-3
  • Without cutting edges for Flemish Eye ferrules, steel ferrules and steel terminals
  • Special press dies for the widest range of applications

pb orderPlease use our PDF template for ordering press dies. .
(Click on the image, download the PDF, fill it in and return it to us)

 

Images

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Special Requirements:

hammer press tool

Hammer press tools

These tools are made from high-quality steel and are suitable for fast, simple and inexpensive manufacture of splices.

 

Tool / Ferrule No.

Rope Ø fibre core

Rope Ø steel core

Swaged ferrule Ø
mm mm mm
min. max. min. max.
2 1,6 2,2 1,1 1,5 4
2,5 2,5 2,7 1,6 2,2 5
3 2,8 3,2 2,5 2,7 6
3,5 3,3 3,7 2,8 3,2 7
4 3,8 4,3 3,3 3,7 8
4,5 4,4 4,8 3,8 4,3 9
5 4,9 5,4 4,4 4,8 10
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Tool / Ferrule No.:

hand swaging tool

Hand swaging tool

Based on experience we have developed hand clamps equipped for interchangeable and adjustable swaging dies.. They are made from high-quality steel and are suitable for fast, simple and inexpensive manufacture of press-fits. Ensure that ferrule and tool numbers correspond.

Types

Technical data

Tool / Ferrule No. TYP Rope Ø fibre core Rope Ø steel core Swaged ferrule Ø
    mm mm mm
    min. max. min. max.  
1      0,9 1,0 0,5 0,8 2
1,5    1,1 1,5 0,9 1,0 3
2    1,6 2,2 1,1 1,5 4
2,5    2,5 2,7 1,6 2,2 5
3    2,8 3,2 2,5 2,7 6
3,5    3,3 3,7 2,8 3,2 7
4    3,8 4,3 3,3 3,7 8
4,5  4,4 4,8 3,8 4,3 9
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wire rope cutter

Wire rope cutters

The optimum composition of the material for all prefabricated parts as well as their perfect thermal treatment guarantee durability and excellent quality of cut of all models. Wire ropes with a greater diameter than those mentioned can also be cut by separating the strands of the wire rope with a spike. The triangular cutting system prevents crushing of the rope end.

  • Knife and bolt made from hardened steel
  • Triangle cutting system prevents wire rope from becoming crushed
  • Strong and light handles
  • Replaceable wear parts

Model

Technical data

ModelNo. 7No. 9No. 12No. 16
Maximum Cutting Capacities (ø mm) 7 9 12 16
Mild Steel Strands 7 9 12 16
Steel Strands 5 7 8 14
Pre-Stressing Strands 4 6 6 7
Tempered Steel Strands and Steel Braids 3 5 5 6
Electric Cables with Steel Core (Aluminium or Copper) 7 9 12 16
Rods (Aluminium and Copper) 5 9 10 14
Steel Rods 4 7 8 10
Tempered Spring Wire 2,5 4 4 5
Length / mm 190 325 500 630
Weight / kg 0,27 0,70 1,50 2,30
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marking system

Marking system

Our marking system for swaged aluminium ferrules is BG-approved and tested according to EN13411-3, section 3.4.

Important notices:

  • Efficient and cost-saving type of identification
  • Easy to use
  • Permanent marking with your supplier code according to EN standard
  • Available in the sizes

    Type 1    ZEN 8

    Type 2    ZEN 9-18

    Type 3    ZEN 20-60

  • Please ask for a free marked sample


    markierung-ce
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Marking System:

Special Requirements:

markierung

Cable Socks

Our marking system for swaged aluminium ferrules is BG-approved and tested according to EN13411-3, section 3.4.

Important notices:

  • Efficient and cost-saving type of identification
  • Easy to use
  • Permanent marking with your supplier code according to EN standard
  • Available in the sizes

    Type 1    ZEN 8

    Type 2    ZEN 9-18

    Type 3    ZEN 20-60
  • Please ask for a free marked sample


    markierung-ce
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cutting annealing machine sf140

Cutting and Annealing Machine Type SF-140 (5-14 mm)

The wire rope cutting and annealing machine Type SF-140 is intended for separating wire ropes in the diameters 5-14 mm.

Your benefits:

  • Fast, simple separation of wire ropes from 5-14 mm in diameter
  • Short annealing duration thanks to special transformer
  • Simple operation
  • Compact design

Images of the wire rope cutting and annealing machine Type SF-140

Technical data

TypSF-65SF-140
Rope Ø 1-6,5 mm 5-14mm
Working height 300 mm 360 mm
Width 170 mm 360 mm
Length 250 mm 470 mm
Weight 17 kg 50 kg
A.C. (U prim) 230 V 230 V
Anneal A.C(U sec) 2,5 V (2,2 V) 2,5 V (2,2 V)
Consumption (l prim) 15 A 30 A
Output 0,8 / 3 kVa 7,2 / 10kVa
Frequency 50 / 60 Hz 50 / 60 Hz
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cutting annealing machine sf65

Cutting and Annealing Machine Type SF-65 (1-6,5 mm)

The wire rope cutting and annealing machine Type SF-65 is intended for separating wire ropes in the diameters 1-6.5 mm.

Your benefits:

  • Fast, simple separation of wire ropes from 1-6.5 mm in diameter
  • Short annealing duration thanks to special transformer
  • Simple operation
  • Compact design

Images of the wire rope cutting and annealing machine Type SF-65

Technical data

TypSF-65SF-140
Rope Ø 1-6,5 mm 5-14mm
Working height 300 mm 360 mm
Width 170 mm 360 mm
Length 250 mm 470 mm
Weight 17 kg 50 kg
A.C. (U prim) 230 V 230 V
Anneal A.C(U sec) 2,5 V (2,2 V) 2,5 V (2,2 V)
Consumption (l prim) 15 A 30 A
Output 0,8 / 3 kVa 7,2 / 10kVa
Frequency 50 / 60 Hz 50 / 60 Hz
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cutting annealing machine 1224

Cutting and Annealing Machine Type 1224 (4-30 mm)

The wire rope cutting and annealing machines Type 1224, 1225 and 1226, are intended for separating wire ropes in the diameters 4-30, 8-40 and 12-64 mm, enabling the ends of the wire rope to be conically tapered.

Your benefits:

  • Fast, central clamping of wire ropes from 4-30 mm in diameter without changing the jaw
  • Short annealing time thanks to special transformer
  • Simple operation
  • Easy adjustment of tapered length thanks to fine adjustment of clamping jaw clearance
  • No smoke nuisance
  • Compact design

Our annealing machine in use

This video demonstrates working with our Type 1224 annealing machine. It demonstrates the fundamental principle of separating a rope wire with a cutting and annealing machine. Depending on the wire rope diameter and the desired tapered end length the clearance between the clamping jaws is set before clamping the wire rope. Press the foot pedal to start the current flow, and the rope starts to glow. The wire rope is now slowly turned according to its lay direction and simultaneously pulled apart. The result is a professional looking tapered end on both sides of the rope. The fundamental work process applies to our entire annealing machine programme Type 1224-1226.

Images of annealing machines TYPE 1224/1225/1226

 

Technical data

Typ122412251226
Rope-Ø 4 mm - 30 mm 8 mm - 40 mm 12 - 64 mm
Height up to rope centre 1000 mm 1000 mm 1100 mm
Width 630 mm 1000 mm 1200 mm
Length 550 mm 800 mm 900 mm
Weight 320 kg 450 kg 580 kg
A.C. (U prim) 400 V 400 V 400 V
Anneal A.C(U sec) 1-2-3 V 1-2-3 V 1-2-3 V
Consumption (l prim) 55 A 85 A 160 A
Output 20 kVa 26 kVa 60 kVa
Frequency 50 Hz 50 Hz 50 Hz
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Type:

Smoke extractor ABS 030:


cutting annealing machine 1225

Cutting and Annealing Machine Type 1225 (8-40 mm)

The wire rope cutting and annealing machines Type 1224, 1225 and 1226, are intended for separating wire ropes in the diameters 4-30, 8-40 and 12-64 mm, enabling the ends of the wire rope to be conically tapered.

Your benefits:

  • Fast, central clamping of wire ropes from 8-40 mm in diameter without changing the jaw
  • Short annealing time thanks to special transformer
  • Simple operation
  • Easy adjustment of tapered length thanks to fine adjustment of clamping jaw clearance
  • No smoke nuisance
  • Compact design

Our annealing machine in use

This video demonstrates working with our Type 1224 annealing machine. It demonstrates the fundamental principle of separating a rope wire with a cutting and annealing machine. Depending on the wire rope diameter and the desired tapered end length the clearance between the clamping jaws is set before clamping the wire rope. Press the foot pedal to start the current flow, and the rope starts to glow. The wire rope is now slowly turned according to its lay direction and simultaneously pulled apart. The result is a professional looking tapered end on both sides of the rope. The fundamental work process applies to our entire annealing machine programme Type 1224-1226.

Images of annealing machines TYPE 1224/1225/1226

 

Technical data

Typ122412251226
Rope-Ø 4 mm - 30 mm 8 mm - 40 mm 12 - 64 mm
Height up to rope centre 1000 mm 1000 mm 1100 mm
Width 630 mm 1000 mm 1200 mm
Length 550 mm 800 mm 900 mm
Weight 320 kg 450 kg 580 kg
A.C. (U prim) 400 V 400 V 400 V
Anneal A.C(U sec) 1-2-3 V 1-2-3 V 1-2-3 V
Consumption (l prim) 55 A 85 A 160 A
Output 20 kVa 26 kVa 60 kVa
Frequency 50 Hz 50 Hz 50 Hz
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€0.00
Type:

Smoke extractor ABS 030:


cutting annealing machine 1226

Cutting and Annealing Machine Type 1226 (12-64 mm)

The wire rope cutting and annealing machines Type 1224, 1225 and 1226, are intended for separating wire ropes in the diameters 4-30, 8-40 and 12-64 mm, enabling the ends of the wire rope to be conically tapered.

Your benefits:

  • Fast, central clamping of wire ropes from 12-64 mm in diameter without changing the jaw
  • Short annealing time thanks to special transformer
  • Simple operation
  • Easy adjustment of tapered length thanks to fine adjustment of clamping jaw clearance
  • No smoke nuisance
  • Compact design

Our annealing machine in use

This video demonstrates working with our Type 1224 annealing machine. It demonstrates the fundamental principle of separating a rope wire with a cutting and annealing machine. Depending on the wire rope diameter and the desired tapered end length the clearance between the clamping jaws is set before clamping the wire rope. Press the foot pedal to start the current flow, and the rope starts to glow. The wire rope is now slowly turned according to its lay direction and simultaneously pulled apart. The result is a professional looking tapered end on both sides of the rope. The fundamental work process applies to our entire annealing machine programme Type 1224-1226.

Images of annealing machines TYPE 1224/1225/1226

 

Technical data

Typ122412251226
Rope-Ø 4 mm - 30 mm 8 mm - 40 mm 12 - 64 mm
Height up to rope centre 1000 mm 1000 mm 1100 mm
Width 630 mm 1000 mm 1200 mm
Length 550 mm 800 mm 900 mm
Weight 320 kg 450 kg 580 kg
A.C. (U prim) 400 V 400 V 400 V
Anneal A.C(U sec) 1-2-3 V 1-2-3 V 1-2-3 V
Consumption (l prim) 55 A 85 A 160 A
Output 20 kVa 26 kVa 60 kVa
Frequency 50 Hz 50 Hz 50 Hz
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Type:

Smoke extractor ABS 030:


press-90-tons

90t One Column Swaging Press

Most important characteristics:

  • Down stroke press
  • Very good accessibility
  • Solid
  • Reliable
  • Easy to use
  • Safe
  • High performance

Suitable for the following ferrules:

  • Aluminium ferrules up to ZEN 12
  • Flemish Eye ferrules up to 1/2"

Our hydraulic press in use

This video demonstrates working with our 415 kN swager. It illustrates the fundamental principle of swaging using an aluminium ferrule. This fundamental finishing process applies to our entire swager program. The integrated automatic function is very helpful if you have to process large batches: without taking your foot off the foot pedal, the press closes and opens again as soon as the set pressure has been reached. You can preset the return stroke in the process. This saves time and is ergonomic. The controls have similar design on our 900 kN, 3000 kN, 6000 kN, 12500 kN, 20000 kN and 4000 kN machines.

Images of our 90t One Column Swaging Press

Technical data

  Value Unit
Max. pressure capacity 900 kN
Max. piston stroke 40 mm
Max. oil pressure 448 bar
Unloaded stroke speed (up to 280 kN) 10 mm/s
Loaded stroke speed 3,5 mm/s
Reversing speed 22,5 mm/s
Swaging die take up (W x H) 80 x 78 mm
With angle packings (w x h) 50 x 48 mm
Operating height 800 - 1180 mm
Power supply 4 kW / 400 V / 50 Hz  
Stroke limit smooth, electronic control  
Automatic control    
Foot switch    
Dimensions (L x W x H) 1170 x 812 x 1360 - 1660 mm
Weight 570 kg
Oil capacity 40 l

Robust

Cutting-edge technology from Germany, tested for decades under the most hostile conditions.

Reliable

We use only high quality components from leading manufacturers or components specially manufactured to our standards, ensuring that your machine is ready for use at all times. We guarantee a supply of spare parts for 30 years.

Easy to use

It is particularly easy to operate since the ferrule is pressed from the top and the work piece does not move vertically with the piston. The controls are located at the right spot and you can operate them intuitively. Documentation and signage are provided in the local language.

Safe

Our presses comply with the current valid EU Machinery Directive 2006/42/EC and are manufactured according to ISO9001.

High speed / performance

Our presses stand apart thanks to their high engine performance and thus high press speeds. At low pressure, press speed is the maximum permissible 10 mm/s.

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horizontal testbed

Horizontal test bed

Typical technical characteristics
Our test beds are specially designed for non-destructive and destructive testing of steel wire ropes, synthetic ropes, chains, shackles, etc., according to DIN ISO 2307 and EN 12385. The forces generated during testing are contained within the structure of the frame. The specimen is mounted between the clevis and the carriage pin. Typical characteristics of our test beds are: robust design, ease of use, computer control, long cylinder stroke, electronic force and elongation measurement and the use of high-quality single components. With automatic data acquisition, storage and evaluation.

The accuracy of our machines is higher than Class 1 EN ISO 7500-1:2004. They are easy to use and are manufactured according to the current European machinery directive 2006/42/EG. With more than 50 years of experience in the wire rope industry our engineers will also find the perfect solution for your application.

Hydraulics

testbed hydraulicsThe force of a modern test bed is generated in the hydraulic power pack. We develop and assemble our units in-house. With many years of experience we are able to guarantee that the hydraulic unit runs perfectly with your machine. We only use high-quality components from leading manufacturers in order to guarantee reliable operation under the toughest conditions. This includes extremely low-wear piston and piston rod seals, double-acting hydraulic cylinders and extremely low-noise hydraulic pumps.

Load cell

The load cell forms the heart of a modern test bed. We develop our load cells ourselves and ensure that they are manufactured according to our specifications. This way, we are able to guarantee that the force measurement in general exceeds CLASS 1 of EN ISO 7500-2004-I in terms of precision. The piston rod and clevis are securely attached to the load cell in order to test the force as close to the device under test as possible.

Pictures

Horizontal test bed - Top Access

 

Horizontal test bed - Side Access

 

Horizontal test bed - Chain Testing, Webbing Sling Testing, Spreader Beam Testing

Technical data

Capacity (kilonewtons)2005001 0001 5003 0005 0007 500
Breaks rope wire with a rated
strength of 1,960 N/mm2  to Ø

16 mm

26 mm 38 mm 48 mm 64 mm 84 mm 104 mm
Standard max.insertion length (mm) 10 000 10 000 10 000 10 000 10 000 10 000 10 000
Inside distance between main frames (mm) 400 500 750 750 1000 1380 1600
Distance between carriage stops (mm) 500 500 500 500 750 750 750
Test bolts Ø (mm) 55 80 110 130 200 238 280
Jaw width (mm) 80 100 135 150 240 250 250
Maximum cylinder stroke (mm) 1000 1000 1500 1500 1500 1500 1500 x 2
Cylinder fast approach speed (mm/sec) 10 10 10 10 10 10 10
Cylinder test speed (mm/sec) 4 4 4 4 2,5 2 1,5
Motor output (kW) 1,5 3 5,5 7,5 7,5 11 11 x 2
Total weight (frame and cylinder) (kg) 2900 5000 12300 13200 17500 18700 29700
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Capacity :

Special Requirements:

Flemish Eye Steel Ferrule

Steel ferrules for manufacturing Flemish Eye rope slings .

Special characteristics:

  • Suitable for use in high temperatures (e.g. blast furnaces)
  • Widely used for offshore applications
  • Available in the sizes 1/4" - 5"
  • Finished with our special Flemish Eye press dies

Splicing Chart for our Flemish Eye ferrules

steel ferrule flemish eye skizze

1 = Rope-Ø mm

2 = Ferrule-Dimensions mm

Remark: Dies 1/4" through to 1" have one tapered and one plain bore.
Sleeves 1.1/8" and above require 1st. and 2nd. stage dies.
2nd. stage dies for 1.1/8" through to 1.3/4" are tapering dies.
Both 1st. and 2nd. stage dies for sleeves 2" upwards are plain bore with no taper.
For accommodation of steel wire ropes with higher tensile grade than 1960N/mm² refer to our technical department.

Rope-Ø mm Ferrule-Dimensions mm Ferrule Ø in mm
after swaging
mm *1 inch *1 A *2 B *2 G *2 D *2 E *2 Ferrule Ø in mm after swaging
9, 10 3/8 38 23,0 16,7 11,9 9,9 19,05
11 7/16 51 31,0 21,4 14,3 16,5 25,65
12, 13 1/2 51 31,0 23,0 15,9 14,2 25,65
14 9/16 70 37,3 26,2 17,8 16,0 31,50
16 5/8 70 37,3 27,8 19,1 16,0 31,50
19 3/4 81 43,7 32,5 23,1 21,3 37,08
22 7/8 90 51,6 38,9 26,0 25,4 42,67
25, 26 1 102 58,0 43,7 30 29 49,02
               
28 1 1/8 122 63,5 49,2 33 32 54,10
32 1 1/4 132 70,6 54,8 37 36 58,93
35 1 3/8 148 76,2 60,3 40 40 64,01
38 1 1/2 159 82,6 66,7 44 43 68,83
44 1 3/4 184 97,6 79,4 50 50 78,74
               
50, 52 2 216 111 92,1 58 57 90,4
56 2 1/4 243 128 102,4 64 65 104,65
64 2 1/2 267 140 114,3 70 72 114,30
70-71 2 3/4 292 146 120 76 79 119,38
76-77 3 305 152 127 83 86 125,98
87-90 3 1/2 356 178 148 99 100 146,6
93-96 3 3/4 381 191 160 103 108 158,2
100-105 4 406 206 173 111 114 169,93
112-115 4 1/2 457 232 195 124 129 189,2
126-128 5 508 267 222 140 143 222,3

Dies 1/4" through to 1" have one tapered and one plain bore.

Sleeves 1.1/8" and above require 1st. and 2nd. stage dies.

2nd. stage dies for 1.1/8" through to 1.3/4" are tapering dies.

Both 1st. and 2nd. stage dies for sleeves 2" upwards are plain bore with no taper.

For accommodation of steel wire ropes with higher tensile grade than 1960N/mm² refer to our technical department.

We reserve the right to amend technical data.

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Ferrule No.:

Special length in mm:

steel ferrule type s

Steel Ferrule Type ST

Our Steel Ferrule Type ST continues our Steel Ferrule Type Z range; but with a reduced wall thickness.

Special characteristics :

  • Suitable for fishing nets
  • Manufactured from seamless tubes
  • Available in the sizes ST28 - ST68
  • For rope wire with a diameter of 16 - 40 mm
  • Finished with our cylindrical press dies without cutting edges

Splicing Chart for our Steel Ferrule Type ST ferrules

Remark: For accommodation of steel wire ropes with higher tensile grade than 1770N/mm² refer to our technical department.

Ferrule No. Code No. Ferrule length in mm Rope Ø in mm Swaging die No. Ferrule Ø in mm
after swaging
    mm     mm
28 17 52 16
17
14
15
28
30
32 19 58 18
19
16
17
32
34
34 21 63 20
21
17
18
34
36
38 23 68 22
23
19
20
38
40
42 25 83 24
25
21
21
42
42
44 27 86 26
27
28
22
22
23
44
44
46
48 29 96 29
30
24
24
48
48
52 31 100 31
32
26
26
52
52
56 33 107 33
34
28
28
56
56
60 35 113 35
36
30
30
60
60
68 39 127 39
40
34
34
68
68

For accommodation of steel wire ropes with higher tensile grade than 1770N/mm² refer to our technical department.

We reserve the right to amend technical data.

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SKU Steel_Type_St
Ferrule No.:

Special length in mm:

Steel Choker Ferrule

Steel Choker Ferrules

Conical steel end termination for choker slings.

Special Characteristics:

  • Available in the sizes 3/8“ (9-10mm), 7/16“ (11 mm), ½“ (12-13mm), 9/16“ (14 mm)
  • For wire rope diameters in the range of 9-14 mm
  • Finished with our special dies without cutting edges (one set of dies for all four sizes)

Our Steel Choker Ferrule in use

Splicing chart for our steel choker ferrules

steel ferrule choker detail
Wire rope Ø
mm
Before swagingA / B / C (mm) After swagingA / B (mm)
Wire rope Ø
mm
Wire rope Ø
Inch
Before swaging
A / B / C (mm)
After swaging
A / B (mm)
mm Inch A (mm) B (mm) C (mm) A (mm) B (mm)
9, 10 3/8 31,8 38,1 10,3 27,4 46,8
11 7/16 31,8 38,1 12,7 27,4 46,8
12, 13 1/2 31,8 38,1 13,5 27,4 46,8
14 9/16 31,8 38,1 15,1 27,4 46,8
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Ferrule No.:

Special length in mm:

steel ferrule type-z

Steel Ferrule Type Z

Our Steel Ferrule Type Z is frequently used for special applications in the building or fishing industries.

Special characteristics:

  • Suitable for concrete strap loops
  • Suitable for fishing nets
  • Manufactured from seamless tubes
  • Dimensions based on EN 13411-3
  • Available in the sizes 5 - 18
  • Finished with our cylindrical press dies without cutting edges

Splicing chart for our Steel Ferrule Type Z ferrules

Remark: For accommodation of steel wire ropes with higher tensile grade than 1770N/mm² refer to our technical department.

Ferrule No.

Rope Ø in mm
Fibre and steel core

Ferrule length in mm

Swaging die No.

Ferrule Ø in mm
after swaging
5 5,0 18,0 5 10
6 6,0 21,0 6 12
7 7,0 25,0 7 14
8 8,0 28,0 8 16
9 9,0 32,0 9 18
10 10,0 35,0 10 20
12 12,0 42,0 12 24
14 14,0 49,0 14 28
16 16,0 56,0 16 32
18 18,0 63,0 18 36

For accommodation of steel wire ropes with higher tensile grade than 1770N/mm² refer to our technical department.

We reserve the right to amend technical data.

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Ferrule No.:

Special length in mm:

Inox ferrule stainless steal

Inox Ferrules

Stainless steel ferrules have been specially developed for stainless steel wire ropes.

Special characteristics:

  • Suitable for stainless steel wire ropes
  • For use in yachting and architecture
  • Manufactured from seamless tubes
  • Available in the sizes 1 - 28
  • Finished with our cylindrical press dies without cutting edges

Splicing chart for our stainless steel ferrules

Ferrule No. Rope Ø in mm
Fibre and steel core
min./max.
Swaging die No. Pressed ferrule Ø in mm
after swaging
  min. max    
1 1,0 1,1 1,5 3
1,5 1,5 1,6 1,5 3
2 2,0 2,1 2 4
2,5 2,5 2,6 2,5 5
3 3,0 3,2 3 6
4 4,0 4,2 4 8
5 5,0 5,2 5 10
6 6,0 6,3 6 12
8 8,0 8,3 8 16
10 10,0 10,4 10 20
12 12,0 12,4 12 24
14 14,0 14,4 14 28
16 16,0 16,5 16 32
18 18,0 18,5 18 36
20 20,0 20,5 20 40
22 22,0 23,0 22 44
24 24,0 25,0 24 48
26 26,0 27,0 26 52
28 28,0 29,0 28 56

We reserve the right to amend technical data.

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Ferrule No.:

Special length in mm:

aluminium ferrule round

Ferrule – Aluminium Round

Aluminium ferrules in round design are used for wire rope end termination as an end stop or location point.

Special characteristics:

  • According to Sahm factory standard
  • Manufactured from seamless tubes
  • Available in the sizes 1.5 - 40
  • Finished with our cylindrical pressing dies with cutting edges

Splicing chart for our Aluminium Round ferrules

Ferrule No. Rope Ø in mm
Fibre and steel core
min./max.
Swaging die No. Ferrule Ø in mm after swaging
  min. max    
1,5 1,1 1,6 1,5 3
2 1,7 2,1 2 4
3 2,7 3,1 3 6
4 3,7 4,1 4 8
5 4,7 5,1 5 10
6 5,7 6,2 6 12
6,5 6,3 6,6 6,5 13
7 6,7 7,2 7 14
8 7,8 8,2 8 16
9 8,8 9,2 9 18
10 9,8 10,5 10 20
11 10,8 11,2 11 22
12 11,8 12,3 12 24
14 13,8 14,5 14 28
16 15,8 16,5 16 32
18 17,8 18,5 18 36
20 19,8 21,5 20 40
22 21,8 22,5 22 44
24 23,8 25,5 24 48
26 25,8 27,5 26 52
28 27,8 28,5 28 56
30 29,8 31,5 30 60
32 31,8 33,0 32 64
36 35,8 37,0 36 72
40 39,8 41,0 40 80

We reserve the right to amend technical data.

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Ferrule No.:

Special length in mm:

aluminium ferrule type s

Ferrule - S

Ferrules manufactured according to our factory standard with a reduced wall thickness.

Special characteristics:

  • Manufactured according to Sahm factory standard
  • Material compliant with DIN EN 13411-3
  • Manufactured from seamless tubes
  • Suitable for playground nets
  • Requires lower press force
  • Available in the sizes 7 - 40
  • Finished with our cylindrical press dies with cutting edges or special pressing dies for playground nets

Splicing chart for our S ferrules

1 = Rope Ø in mm Fibre and steel core

Remark: For accommodation of steel wire ropes with higher tensile grade than 1770 N/mm2 metallic area refer to our technical department.

Mutiplying the old fill factor f (DIN 3093) by 0,7854 you get the new cross sectional area factor C( EN 13411-3).

Ferrule No.

Rope Ø in mm
Fibre and steel core

Swaging die No. Ferrule Ø in mm
after swaging
Ferrule No. Fibre core *1
C ≥ 0,283
min./max.
Steel core *1
C ≤ 0,487
min./max.
Swaging die No. Ferrule Ø in mm
after swaging
7 6,7 7,2 6,1 6,5  6,5 13
8 7,3 8,2 6,6 7,2  7,5 15
9 8,3 9,2 7,3 8,0  8 16
10 9,3 10,2 8,1 9,0  9 18
11 10,3 11,2 9,1 10,0  10 20
12 11,3 12,2 10,1 11,0  11 22
13 12,3 13,2 11,1 12,0  12 24
14 13,3 14,2 12,1 13,0  13 26
16 14,3 16,2 13,1 15,0  15 30
18 16,3 18,2 15,1 17,0  17 34
20 18,3 20,2 17,1 19,0  18 36
22 20,3 22,3 19,1 21,0  20 40
24 22,4 24,3 21,1 23,0  22 44
26 24,4 26,3 23,1 25,0  24 48
28 26,4 28,3 25,1 27,0  26 52
30 28,4 30,3 27,1 29,0  28 56
32 30,4 32,3 29,1 31,0  30 60
34 32,4 34,3 31,1 33,0  32 64
36 34,4 36,3 33,1 35,0  34 68
38 36,4 38,3 35,1 37,0  36 72
40 38,4 40,3 37,1 39,0  38 76

For accommodation of steel wir ropes with higher tensile grade than 1770 N/mm² refer to our technical department.

Remark:
Mutiplying the old fill factor f (DIN 3093) by 0,7854 you get the new cross sectional area factor C( EN 13411-3).

We reserve the right to amend technical data.

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Ferrule No.:

Special length in mm:

aluminium-ferrule-syngrip header

SYNGRIP Ferrules

Syngrip ferrules have been specially developed for fibre ropes.

Special characteristics:

  • Suitable for fibre ropes
  • During pressing, the ferrule buckles inwards and therefore does not form any sharp edges
  • Manufactured from non-seamless tubes
  • Available in the sizes 8 - 12
  • Finished with our special SYNGRIP pressing dies without cutting edges

Splicing chart for our syngrip ferrules

Ferrule No. Rope Ø in mm Inner dim.
a
Ferrule length in mm Swaging die No. Ferrule Ø in mm
after swaging
    a      
8   9 23 # 8 13,9
10   11 28 # 10 15,9
12   14 36 # 12 18,7

We reserve the right to amend technical data.

Please request your copy of our splicing instructions.

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Ferrule No.:

Special length in mm:

Ferrule - XL & Z

Aluminium ferrules for large wire ropes with a diameter above the splicing table of DIN EN 13411-3

Special characteristics:

  • Manufactured from seamless tube
  • Available in the sizes XL 52 – XL 90 and Z 94 + Z 102
  • For wire rope with a diameter of 46 - 102 mm
  • Swaged with our cylindrical swaging dies with cutting edges

Ferrule section XL & Z

Splicing chart for our Steel Ferrule Type XL ferrules

1770 N/mm2 Grade Round strand rope Ø measured in mm

1 = 1770 N/mm2 Grade Round strand rope

2 = 1960 N/mm2 Grade Round strand rope

Remark: For accommodation of steel wire ropes with higher tensile grade than 1960 N/mm2 metallic area refer to our technical department.

Ferrule No. Rope Ø measured in mm Ferrule Ø in mm
after swaging
  1770 N/mm2 Grade Round strand rope 1960 N/mm2 Grade Round strand rope  
Ferrule No. C ≤ 0,487 *1
min./max.
C ≤ 0,487 *2
min./max.
mmFerrule Ø in mm after swaging
XL 52 46,3 50,7 45,6 48,9 100
XL 54 50,8 54,3 49 51,5 108
XL 56 54,4 58,2 51,6 55,8 116
XL 60 58,3 61,9 55,9 59,2 124
XL 64 62 65,8 59,3 63,4 132
XL 68 65,9 69,7 63,5 66,9 140
XL 72 69,8 73,6 67 71,2 148
XL 76 73,7 77,4 71,3 74,5 156
XL 80 77,5 81,3 74,6 78,8 164
XL 84 81,4 85,2 78,9 82,1 172
XL 88 85,35 89,1 82,2 86,5 180
XL 90 89,2 93,1 86,6 90,1 188
 
Z 94 - - 90,2 95,1 190
Z 102 - - 95,2 101,5 212
Z 102 - - 101,6 106,8 214

For accommodation of steel wire ropes with higher tensile grade than 1960 N/mm2 metallic area refer to our technical department.

We reserve the right to amend technical data.

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Ferrule No.:

Special length in mm:

Ferrules - ZEN® 13411-3

Aluminium ferrules compliant with DIN EN 13411-3 for rope slings compliant with DIN EN 13414-1.

Special characteristics:

  • For wire ropes with a max. tensile strength of 1,960 N/mm2
  • Suitable for steel wire ropes compliant with EN 12385-4
  • Manufactured from seamless tubes according to DIN EN 13411-3
  • Available in the sizes 2.5 - 60
  • Available in the sizes 1.0 - 2.0 outside of the standard
  • Finished with our cylindrical press dies with cutting edges

Technical Data

Splicing chart for our ZEN® 13411-3 ferrules

1 C ≥ 0,283 = Single layer round strand ropes with fibre core and cable laid ropes

2 C ≤ 0,487 = Single layer round strand ropes with IWRC and rotation-resistant round strand ropes

3 0,487 < C ≤ 0,613 = Single layer round strand ropes with IWRC and rotation-resistant round strand ropes

4 C ≤0,613 = Spiral strands (2 Ferrules)

Remark: To convert the old fill factor f (DIN 3093) into the new metallic cross sectional area factor C (EN 13411-3) multiply f by 0,7854

Rope Ø in mm Single layer round strand ropes with fibre core and cable laid ropes Single layer round strand ropes with IWRC and rotation-resistant round strand ropes Single layer round strand ropes with IWRC and rotation-resistant round strand ropes Spiral strands
(2 Ferrules)
Nominal rope
d
Measured rope
min.
Measured rope
max.
C ≥ 0,283 *1 C ≤ 0,487 *2 0,487 < C ≤ 0,613 *3 C ≤0,613 *4
2,5 2,5 2,7 2,5 3 - -
3 2,8 3,2 3 3,5 - -
3,5 3,3 3,7 3,5 4 - -
4 3,8 4,3 4 4,5 - 5
4,5 4,4 4,8 4,5 5 - 6
5 4,9 5,4 5 6 - 6,5
6 5,5
6,0
5,9
6,4
6 6,5 -
7
7
6,5 6,5 6,9 6,5 7 8 8
7 7,0 7,4 7 8 9 9
8 7,5
8
7,9
8,4
8 9 9
10
10
9 8,5
9,0
8,9
9,5
9 10 10
11
11
10 9,6
10,0
9,9
10,5
10 11 11
12
12
11 10,6
11,0
10,9
11,6
11 12 12
13
13
12 11,7
12,0
11,9
12,6
12 13 13
14
14
13 12,7
13,0
12,9
13,7
13 14 14
16
16
14 13,8
14,0
13,9
14,7
14 16 16
18
18
16 14,8
16,0
15,9
16,8
16 18 18
20
20
18 16,9
18,0
17,9
18,9
18 20 20
22
22
20 19,0
20,0
19,9
21
20 22 22
24
24
22 21,1
22,0
21,9
23,1
22 24 24
26
26
24 23,2
24,0
23,9
25,2
24 26 26
28
28
26 25,3
26,0
25,9
27,3
26 28 28
30
30
28 27,4
28,0
27,9
29,4
28 30 30
32
32
30 29,5
30,0
29,9
31,5
30 32 32
34
34
32 31,6
32,0
31,9
33,6
32 34 34
36
36
34 33,7
34,0
33,9
35,7
34 36 36
38
38
36 35,8
36,0
35,9
37,8
36 38 38
40
40
38 37,9
38,0
37,9
39,9
38 40 40
44
44
40 40,0 42 40 44 48 48
44 42,1
44,0
43,9
46,2
44 48 48
52
48
48 46,3
48,0
47,9
50,4
48 52 52
56
52
52 50,5
52,0
51,9
54,6
52 56 56
60
60
56 54,7
56,0
55,9
58,8
56 60 -
-
-
-
60 58,9
60
59,9
63
60 -
-
-
-
-
-

Remark:
To convert the old fill factor f (DIN 3093) into the new metallic cross sectional area factor C (EN 13411-3) multiply f by 0,7854

We reserve the right to amend technical data.

Pressed ferrule dimensions for our ZEN® 13411-3 ferrules

zen ferrule form-azen ferrule form-b

1 = Dimension after swaging

2 = approx. Dimensions

  Dimension after swaging    
Ferrule No. d1 mm *1 Tolerance in mm *1 Length of the cylindrical part before swaging *1 l1 mm*2 l2 mm*2
2,5 5 +0.2
0
9 12 3,75
3 6 +0.2
0
11 14 4,5
3,5 7 +0.2
0
13 16 5,25
4 8 +0.2
0
14 18 6
4,5 9 +0.2
0
16 20 6,75
5 10 +0.2
0
18 23 7,5
6 12 +0.4
0
21 27 9
6,5 13 +0.4
0
23 29 9,75
7 14 +0.4
0
25 32 10,5
8 16 +0.4
0
28 36 12
9 18 +0.4
0
32 40 13.5
10 20 +0.5
0
35 45 15
11 22 +0.5
0
39 50 16.5
12 24 +0.5
0
42 54 18
13 26 +0.5
0
46 59 19.5
14 28 +0.7
0
49 63 21
16 32 +0.7
0
56 72 24
18 36 +0.9
0
63 81 27
20 40 +0.9
0
70 90 30
22 44 +0.9
0
77 99 33
24 48 +1.1
0
84 108 36
26 52 +1.1
0
91 117 39
28 56 +1.1
0
98 126 42
30 60 +1.4
0
105 135 45
32 64 +1.4
0
112 144 48
34 68 +1.4
0
119 153 51
36 72 +1.6
0
126 162 54
38 76 +1.6
0
133 171 57
40 80 +1.6
0
140 180 60
44 88 +1.9 154 198 66
48 96 +1.9 168 216 72
52 104 +2.1 182 234 78
56 112 +2.3 196 252 84
60 120 +2.4 210 270 90

* approx. Dimensions

We reserve the right to amend technical data.

Please request your copy of our splicing instructions.

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Ferrule No.:

Special length in mm:

Ferrule No. (Outside of EURONORM):

aluminium ferrule zen-13411 form-c.jpg

Ferrules - ZEN® 13411-3 Type C

Conical aluminium ferrules compliant with DIN EN 13411-3 for wire rope slings according to DIN EN 13414-1.

Special characteristics:

  • For wire ropes with a max. rated tensile strength of 1,960 N/mm2
  • Suitable for steel wire ropes compliant with EN 12385-4
  • Manufactured from seamless tubes compliant with DIN EN 13411-3
  • The dead end of the rope is visible after pressing thanks to the inspection hole
  • Pressed conical part of the ferrule prevents catching on obstacles
  • Available in the sizes 8 - 52
  • Finished with our universal press dies with cutting edges

Technical data:

Splicing chart for our ZEN® 13411-3 Type C ferrules

1 C ≥ 0,283 = Single layer round strand ropes with fibre core and cable laid ropes

2 C ≤ 0,487 = Single layer round strand ropes with IWRC and rotation-resistant round strand ropes

3 0,487 < C ≤ 0,613 = Single layer round strand ropes with IWRC and rotation-resistant round strand ropes

4 C ≤0,613 = Spiral strands (2 Ferrules)

Remark: To convert the old fill factor f (DIN 3093) into the new metallic cross sectional area factor C (EN 13411-3) multiply f by 0,7854

Rope Ø in mm Single layer round strand ropes with fibre core and cable laid ropes Single layer round strand ropes with IWRC and rotation- resistant round strand ropes Single layer round stand ropes with IWRC and rotation-resistant round strand ropes Spiral strand
(2 Ferrules)
Nominal rope
d
Measured rope
min.
Measured rope
max.
C ≥ 0,283 *1 C ≤ 0,487 *2 0,487 < C ≤ 0,613 *3 C ≤0,613 *4
6,5 6,5 6,9 - - 8 8
7 7,0 7,4 - 8 9 9
8 7,5
8
7,9
8,4
8 9 9
10
10
9 8,5
9,0
8,9
9,5
9 10 10
11
11
10 9,6
10,0
9,9
10,5
10 11 11
12
12
11 10,6
11,0
10,9
11,6
11 12 12
13
13
12 11,7
12,0
11,9
12,6
12 13 13
14
14
13 12,7
13,0
12,9
13,7
13 14 14
16
16
14 13,8
14,0
13,9
14,7
14 16 16
18
18
16 14,8
16,0
15,9
16,8
16 18 18
20
20
18 16,9
18,0
17,9
18,9
18 20 20
22
22
20 19,0
20,0
19,9
21
20 22 22
24
24
22 21,1
22,0
21,9
23,1
22 24 24
26
26
24 23,2
24,0
23,9
25,2
24 26 26
28
28
26 25,3
26,0
25,9
27,3
26 28 28
30
30
28 27,4
28,0
27,9
29,4
28 30 30
32
32
30 29,5
30,0
29,9
31,5
30 32 32
34
34
32 31,6
32,0
31,9
33,6
32 34 34
36
36
34 33,7
34,0
33,9
35,7
34 36 36
38
38
36 35,8
36,0
35,9
37,8
36 38 38
40
40
38 37,9
38,0
37,9
39,9
38 40 40
44
44
40 40,0 42 40 44 48 48
44 42,1
44,0
43,9
46,2
44 48 48
52
48
52
48 46,3
48,0
47,9
50,4
48 52 52
-
52
-
52 50,5
52,0
51,9
54,6
52 - -
-
-
-

Remark:
To convert the old fill factor f (DIN 3093) into new the metallic cross sectional area factor C (EN 13411-3) multiply f by 0,7854.

We reserve the right to amend technical data.

Pressed ferrule dimensions for our ZEN® 13411-3 Type C ferrules

ferrule form-c

1 = Dimension after swaging

2 = approx. Dimensions

  Dimension after swaging    
Ferrule No. d1 mm *1 Tolerance in mm *1 Length of the cylindrical part before swaging *1 l1 mm*2 l2 mm*2
8 16 +0.4
0
28 36 12
9 18 +0.4
0
32 40 13.5
10 20 +0.5
0
35 45 15
11 22 +0.5
0
39 50 16.5
12 24 +0.5
0
42 54 18
13 26 +0.5
0
46 59 19.5
14 28 +0.7
0
49 63 21
16 32 +0.7
0
56 72 24
18 36 +0.9
0
63 81 27
20 40 +0.9
0
70 90 30
22 44 +0.9
0
77 99 33
24 48 +1.1
0
84 108 36
26 52 +1.1
0
91 117 39
28 56 +1.1
0
98 126 42
30 60 +1.4
0
105 135 45
32 64 +1.4
0
112 144 48
34 68 +1.4
0
119 153 51
36 72 +1.6
0
126 162 54
38 76 +1.6
0
133 171 57
40 80 +1.6
0
140 180 60
44 88 +1.9 154 198 66
48 96 +1.9 168 216 72
52 104 +2.1 182 234 78

* approx. Dimensions

We reserve the right to amend technical data.

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Ferrule No.:

Special length in mm:

copper ferrule round

Ferrule – Copper Round

Copper ferrules in round design are used for wire rope end termination as an end stop or location point.

Special characteristics:

  • Manufactured from seamless tubes
  • Compliant with Sahm factory standard
  • Suitable for stainless steel wire ropes
  • Available in the sizes 2 - 8
  • Finished with our cylindrical press dies with cutting edges

Splicing chart for our Copper Round ferrules

Ferrule No. Rope Ø in mm
Fibre and steel core
min./max.
Swaging die No. Ferrule Ø in mm
after swaging
  min. max.    
2 1,6 2,0 2 4
3 2,7 3,1 3 6
4 3,7 4,1 4 8
5 4,7 5,1 5 10
6 5,7 6,2 6 12
6,5 6,3 6,6 6,5 13
7 6,7 7,2 7 14
8 7,8 8,2 8 16

We reserve the right to amend technical data.

 
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Ferrule No.:

Special length in mm:

Copper Ferrules

Copper ferrules are the inexpensive alternative to stainless steel ferrules.

Special characteristics:

  • Suitable for stainless steel wire ropes
  • For use in yachting and architecture
  • Manufactured from seamless tubes
  • Dimensions based on DIN EN 13411-3
  • Available in the sizes 1 - 22
  • Finished with our cylindrical press dies with cutting edges

Splicing chart for our Copper ferrules

1 = Single layer round strand ropes Ø in mm (till 1770 N/mm² tensile grade)

Remark: For accommodation of steel wire ropes with higher tensile grade refer to our technical department.

Multiplying the old fill factor f (DIN 3093) by 0,7854 you get the new cross sectional area factor C (DIN 3093).

Ferrule No. Single layer round strand ropes Ø in mm
(till 1770 N/mm² tensile grade)
Swaging die No. Ferrule Ø in mm
after swaging
Ferrule No. Fibre core *1
C ≥ 0,283
min./max.
IWRC *1
C ≤ 0,487
min./max.
Swaging die No. Ferrule Ø in mm
after swaging
  C ≥ 0,283 C ≤ 0,487    
  min. max. min. max.   mm
1 0,9 1,0 0,5 0,8 1 2
1,5 1,1 1,5 0,9 1,1 1,5 3
2 1,6 2,0 1,2 1,6 2 4
2,5 2,1 2,6 1,7 2,1 2,5 5
3 2,7 3,1 2,2 2,6 3 6
3,5 3,2 3,6 2,7 3,1 3,5 7
4 3,7 4,1 3,2 3,6 4 8
4,5 4,2 4,6 3,7 4,2 4.5 9
5 4,7 5,1 4,3 4,6 5 10
6 5,2 6,1 4,7 5,5 6 12
6,5 6,2 6,6 5,6 6,0 6,5 13
7 6,7 7,2 6,1 6,5 7 14
8 7,3 8,2 6,6 7,2 8 16
9 8,3 9,2 7,3 8,0 9 18
10 9,3 10,2 8,1 9,0 10 20
11 10,3 11,2 9,1 10,0 11 22
12 11,3 12,2 10,1 11,0 12 24
13 12,3 13,2 11,1 12,0 13 26
14 13,3 14,2 12,1 13,0 14 28
16 14,3 16,2 13,1 15,0 16 32
18 16,6 18,2 15,1 17,0 18 36
20 18,3 20,2 17,1 19,0 20 40
22 20,3 22,2 19,1 21,0 22 44

For accommodation of steel wire ropes with higher tensile grade refer to our technical department.

Remark:
Multiplying the old fill factor f (DIN 3093) by 0,7854 you get the new cross sectional area factor C (DIN 3093).

We reserve the right to amend technical data.

Go to Product InquiryView Inquiry list
€0.00
Ferrule No.:

Special length in mm:

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