Rigging Arm
Rigging Arms for Wire Ropes
Our new rigging arms RA-1250, RA-2000 & RA-4000 aid the operator to produce a turn back hard- or soft eye easily and safe.
The rigging arm is divided into two modules: the turn section, that forms the eye and the pull sections that sizes the eye. The operation is self-explaining and easily performed with two joy sticks. So even a single person is now able to produce a big diameter lifting sling safe and without any force.
Safe and Easy to Handle
- Dead end of the rope is securely clamped
- Strong rotate and pull device
- Easy operation via joy sticks
Efficient
- Less manpower involved
- Fast production of soft and hard eyes
Rigging Arm RA-1250 images
4000t Down Stroke Press with Rigging Arm
Specification Rigging Arm
| Model | RA-1250 | RA-4000 | |
|---|---|---|---|
| Option for Swaging Press | 12 500 | 20 000, 40 000 | kN |
| Rope diameter | 36 -76 | 52 - 128 | mm |
| Joy Stick operated | yes | yes |
Our SAHM ® Cutting and Annealing Machines
Our SAHM ® Cutting and Annealing Machines
As a system supplier, we can provide you not only with the correct ferrule for your application, but also the correct tools to allow you to process these ferrules in a specialist and standard-compliant manner. Our cutting and annealing machines are ideal for cutting wire ropes. Our cutting machines stand apart because of their short annealing time (thanks to a special transformer), simple operation and compact design. You can cut wire ropes with a diameter of 1-14 mm securely and very quickly using our small wirerope cutting machines SF-65 and SF-140. The annealing and tapering machines Type 1224, 1225 and 1226 are intended for separating wire ropes in the diameters 4-30, 8-40 and 12-64 mm, enabling the ends of the wire rope to be conically tapered.
Swaging dies
Swaging dies
Our dies are manufactured from high-quality special steel under close quality control. The die bores are polished and promote easy flow of material.
- Available in all standard dimensions or according to your requirements
- Fully hardened tool steel
- For conical, cylindrical or rounded splices according to DIN EN 13411-3
- Without cutting edges for Flemish Eye ferrules, steel ferrules and steel terminals
- Special press dies for the widest range of applications
Please use our PDF template for ordering press dies. .
(Click on the image, download the PDF, fill it in and return it to us)
Images
Hammer press tools
Hammer press tools
These tools are made from high-quality steel and are suitable for fast, simple and inexpensive manufacture of splices.
| Tool / Ferrule No. |
Rope Ø fibre core |
Rope Ø steel core | Swaged ferrule Ø | ||
|---|---|---|---|---|---|
| mm | mm | mm | |||
| min. | max. | min. | max. | ||
| 2 | 1,6 | 2,2 | 1,1 | 1,5 | 4 |
| 2,5 | 2,5 | 2,7 | 1,6 | 2,2 | 5 |
| 3 | 2,8 | 3,2 | 2,5 | 2,7 | 6 |
| 3,5 | 3,3 | 3,7 | 2,8 | 3,2 | 7 |
| 4 | 3,8 | 4,3 | 3,3 | 3,7 | 8 |
| 4,5 | 4,4 | 4,8 | 3,8 | 4,3 | 9 |
| 5 | 4,9 | 5,4 | 4,4 | 4,8 | 10 |
Hand swaging tool
Hand swaging tool
Based on experience we have developed hand clamps equipped for interchangeable and adjustable swaging dies.. They are made from high-quality steel and are suitable for fast, simple and inexpensive manufacture of press-fits. Ensure that ferrule and tool numbers correspond.
Types
Technical data
| Tool / Ferrule No. | TYP | Rope Ø fibre core | Rope Ø steel core | Swaged ferrule Ø | ||||||
|---|---|---|---|---|---|---|---|---|---|---|
| mm | mm | mm | ||||||||
| min. | max. | min. | max. | |||||||
| 1 | 0,9 | 1,0 | 0,5 | 0,8 | 2 | |||||
| 1,5 | 1,1 | 1,5 | 0,9 | 1,0 | 3 | |||||
| 2 | 1,6 | 2,2 | 1,1 | 1,5 | 4 | |||||
| 2,5 | 2,5 | 2,7 | 1,6 | 2,2 | 5 | |||||
| 3 | 2,8 | 3,2 | 2,5 | 2,7 | 6 | |||||
| 3,5 | 3,3 | 3,7 | 2,8 | 3,2 | 7 | |||||
| 4 | 3,8 | 4,3 | 3,3 | 3,7 | 8 | |||||
| 4,5 | 4,4 | 4,8 | 3,8 | 4,3 | 9 | |||||
Wire rope cutters
Wire rope cutters
The optimum composition of the material for all prefabricated parts as well as their perfect thermal treatment guarantee durability and excellent quality of cut of all models. Wire ropes with a greater diameter than those mentioned can also be cut by separating the strands of the wire rope with a spike. The triangular cutting system prevents crushing of the rope end.
- Knife and bolt made from hardened steel
- Triangle cutting system prevents wire rope from becoming crushed
- Strong and light handles
- Replaceable wear parts
Model
Technical data
| Model | No. 7 | No. 9 | No. 12 | No. 16 |
|---|---|---|---|---|
| Maximum Cutting Capacities (ø mm) | 7 | 9 | 12 | 16 |
| Mild Steel Strands | 7 | 9 | 12 | 16 |
| Steel Strands | 5 | 7 | 8 | 14 |
| Pre-Stressing Strands | 4 | 6 | 6 | 7 |
| Tempered Steel Strands and Steel Braids | 3 | 5 | 5 | 6 |
| Electric Cables with Steel Core (Aluminium or Copper) | 7 | 9 | 12 | 16 |
| Rods (Aluminium and Copper) | 5 | 9 | 10 | 14 |
| Steel Rods | 4 | 7 | 8 | 10 |
| Tempered Spring Wire | 2,5 | 4 | 4 | 5 |
| Length / mm | 190 | 325 | 500 | 630 |
| Weight / kg | 0,27 | 0,70 | 1,50 | 2,30 |
Marking system
Marking system
Our marking system for swaged aluminium ferrules is BG-approved and tested according to EN13411-3, section 3.4.
Important notices:
- Efficient and cost-saving type of identification
- Easy to use
- Permanent marking with your supplier code according to EN standard
- Available in the sizes
Type 1 ZEN 8
Type 2 ZEN 9-18
Type 3 ZEN 20-60 - Please ask for a free marked sample
Cable Socks
Cable Socks
Our marking system for swaged aluminium ferrules is BG-approved and tested according to EN13411-3, section 3.4.
Important notices:
- Efficient and cost-saving type of identification
- Easy to use
- Permanent marking with your supplier code according to EN standard
- Available in the sizes
Type 1 ZEN 8
Type 2 ZEN 9-18
Type 3 ZEN 20-60 - Please ask for a free marked sample
Cutting and Annealing Machine
Cutting and Annealing Machine Type SF-140 (5-14 mm)
The wire rope cutting and annealing machine Type SF-140 is intended for separating wire ropes in the diameters 5-14 mm.
Your benefits:
- Fast, simple separation of wire ropes from 5-14 mm in diameter
- Short annealing duration thanks to special transformer
- Simple operation
- Compact design
Images of the wire rope cutting and annealing machine Type SF-140
Technical data
| Typ | SF-65 | SF-140 |
|---|---|---|
| Rope Ø | 1-6,5 mm | 5-14mm |
| Working height | 300 mm | 360 mm |
| Width | 170 mm | 360 mm |
| Length | 250 mm | 470 mm |
| Weight | 17 kg | 50 kg |
| A.C. (U prim) | 230 V | 230 V |
| Anneal A.C(U sec) | 2,5 V (2,2 V) | 2,5 V (2,2 V) |
| Consumption (l prim) | 15 A | 30 A |
| Output | 0,8 / 3 kVa | 7,2 / 10kVa |
| Frequency | 50 / 60 Hz | 50 / 60 Hz |
Cutting and Annealing Machine
Cutting and Annealing Machine Type SF-65 (1-6,5 mm)
The wire rope cutting and annealing machine Type SF-65 is intended for separating wire ropes in the diameters 1-6.5 mm.
Your benefits:
- Fast, simple separation of wire ropes from 1-6.5 mm in diameter
- Short annealing duration thanks to special transformer
- Simple operation
- Compact design
Images of the wire rope cutting and annealing machine Type SF-65
Technical data
| Typ | SF-65 | SF-140 |
|---|---|---|
| Rope Ø | 1-6,5 mm | 5-14mm |
| Working height | 300 mm | 360 mm |
| Width | 170 mm | 360 mm |
| Length | 250 mm | 470 mm |
| Weight | 17 kg | 50 kg |
| A.C. (U prim) | 230 V | 230 V |
| Anneal A.C(U sec) | 2,5 V (2,2 V) | 2,5 V (2,2 V) |
| Consumption (l prim) | 15 A | 30 A |
| Output | 0,8 / 3 kVa | 7,2 / 10kVa |
| Frequency | 50 / 60 Hz | 50 / 60 Hz |
Cutting and Annealing Machine
Cutting and Annealing Machine Type 1224 (4-30 mm)
The wire rope cutting and annealing machines Type 1224, 1225 and 1226, are intended for separating wire ropes in the diameters 4-30, 8-40 and 12-64 mm, enabling the ends of the wire rope to be conically tapered.
Your benefits:
- Fast, central clamping of wire ropes from 4-30 mm in diameter without changing the jaw
- Short annealing time thanks to special transformer
- Simple operation
- Easy adjustment of tapered length thanks to fine adjustment of clamping jaw clearance
- No smoke nuisance
- Compact design
Our annealing machine in use
This video demonstrates working with our Type 1224 annealing machine. It demonstrates the fundamental principle of separating a rope wire with a cutting and annealing machine. Depending on the wire rope diameter and the desired tapered end length the clearance between the clamping jaws is set before clamping the wire rope. Press the foot pedal to start the current flow, and the rope starts to glow. The wire rope is now slowly turned according to its lay direction and simultaneously pulled apart. The result is a professional looking tapered end on both sides of the rope. The fundamental work process applies to our entire annealing machine programme Type 1224-1226.
Images of annealing machines TYPE 1224/1225/1226
Technical data
| Typ | 1224 | 1225 | 1226 |
|---|---|---|---|
| Rope-Ø | 4 mm - 30 mm | 8 mm - 40 mm | 12 - 64 mm |
| Height up to rope centre | 1000 mm | 1000 mm | 1100 mm |
| Width | 630 mm | 1000 mm | 1200 mm |
| Length | 550 mm | 800 mm | 900 mm |
| Weight | 320 kg | 450 kg | 580 kg |
| A.C. (U prim) | 400 V | 400 V | 400 V |
| Anneal A.C(U sec) | 1-2-3 V | 1-2-3 V | 1-2-3 V |
| Consumption (l prim) | 55 A | 85 A | 160 A |
| Output | 20 kVa | 26 kVa | 60 kVa |
| Frequency | 50 Hz | 50 Hz | 50 Hz |
Cutting and Annealing Machine
Cutting and Annealing Machine Type 1225 (8-40 mm)
The wire rope cutting and annealing machines Type 1224, 1225 and 1226, are intended for separating wire ropes in the diameters 4-30, 8-40 and 12-64 mm, enabling the ends of the wire rope to be conically tapered.
Your benefits:
- Fast, central clamping of wire ropes from 8-40 mm in diameter without changing the jaw
- Short annealing time thanks to special transformer
- Simple operation
- Easy adjustment of tapered length thanks to fine adjustment of clamping jaw clearance
- No smoke nuisance
- Compact design
Our annealing machine in use
This video demonstrates working with our Type 1224 annealing machine. It demonstrates the fundamental principle of separating a rope wire with a cutting and annealing machine. Depending on the wire rope diameter and the desired tapered end length the clearance between the clamping jaws is set before clamping the wire rope. Press the foot pedal to start the current flow, and the rope starts to glow. The wire rope is now slowly turned according to its lay direction and simultaneously pulled apart. The result is a professional looking tapered end on both sides of the rope. The fundamental work process applies to our entire annealing machine programme Type 1224-1226.
Images of annealing machines TYPE 1224/1225/1226
Technical data
| Typ | 1224 | 1225 | 1226 |
|---|---|---|---|
| Rope-Ø | 4 mm - 30 mm | 8 mm - 40 mm | 12 - 64 mm |
| Height up to rope centre | 1000 mm | 1000 mm | 1100 mm |
| Width | 630 mm | 1000 mm | 1200 mm |
| Length | 550 mm | 800 mm | 900 mm |
| Weight | 320 kg | 450 kg | 580 kg |
| A.C. (U prim) | 400 V | 400 V | 400 V |
| Anneal A.C(U sec) | 1-2-3 V | 1-2-3 V | 1-2-3 V |
| Consumption (l prim) | 55 A | 85 A | 160 A |
| Output | 20 kVa | 26 kVa | 60 kVa |
| Frequency | 50 Hz | 50 Hz | 50 Hz |
Cutting and Annealing Machine
Cutting and Annealing Machine Type 1226 (12-64 mm)
The wire rope cutting and annealing machines Type 1224, 1225 and 1226, are intended for separating wire ropes in the diameters 4-30, 8-40 and 12-64 mm, enabling the ends of the wire rope to be conically tapered.
Your benefits:
- Fast, central clamping of wire ropes from 12-64 mm in diameter without changing the jaw
- Short annealing time thanks to special transformer
- Simple operation
- Easy adjustment of tapered length thanks to fine adjustment of clamping jaw clearance
- No smoke nuisance
- Compact design
Our annealing machine in use
This video demonstrates working with our Type 1224 annealing machine. It demonstrates the fundamental principle of separating a rope wire with a cutting and annealing machine. Depending on the wire rope diameter and the desired tapered end length the clearance between the clamping jaws is set before clamping the wire rope. Press the foot pedal to start the current flow, and the rope starts to glow. The wire rope is now slowly turned according to its lay direction and simultaneously pulled apart. The result is a professional looking tapered end on both sides of the rope. The fundamental work process applies to our entire annealing machine programme Type 1224-1226.
Images of annealing machines TYPE 1224/1225/1226
Technical data
| Typ | 1224 | 1225 | 1226 |
|---|---|---|---|
| Rope-Ø | 4 mm - 30 mm | 8 mm - 40 mm | 12 - 64 mm |
| Height up to rope centre | 1000 mm | 1000 mm | 1100 mm |
| Width | 630 mm | 1000 mm | 1200 mm |
| Length | 550 mm | 800 mm | 900 mm |
| Weight | 320 kg | 450 kg | 580 kg |
| A.C. (U prim) | 400 V | 400 V | 400 V |
| Anneal A.C(U sec) | 1-2-3 V | 1-2-3 V | 1-2-3 V |
| Consumption (l prim) | 55 A | 85 A | 160 A |
| Output | 20 kVa | 26 kVa | 60 kVa |
| Frequency | 50 Hz | 50 Hz | 50 Hz |
90t One Column Press
90t One Column Swaging Press
Most important characteristics:
- Down stroke press
- Very good accessibility
- Solid
- Reliable
- Easy to use
- Safe
- High performance
Suitable for the following ferrules:
- Aluminium ferrules up to ZEN 12
- Flemish Eye ferrules up to 1/2"
Our hydraulic press in use
This video demonstrates working with our 415 kN swager. It illustrates the fundamental principle of swaging using an aluminium ferrule. This fundamental finishing process applies to our entire swager program. The integrated automatic function is very helpful if you have to process large batches: without taking your foot off the foot pedal, the press closes and opens again as soon as the set pressure has been reached. You can preset the return stroke in the process. This saves time and is ergonomic. The controls have similar design on our 900 kN, 3000 kN, 6000 kN, 12500 kN, 20000 kN and 4000 kN machines.
Images of our 90t One Column Swaging Press
Technical data
| Value | Unit | |
|---|---|---|
| Max. pressure capacity | 900 | kN |
| Max. piston stroke | 40 | mm |
| Max. oil pressure | 448 | bar |
| Unloaded stroke speed (up to 280 kN) | 10 | mm/s |
| Loaded stroke speed | 3,5 | mm/s |
| Reversing speed | 22,5 | mm/s |
| Swaging die take up (W x H) | 80 x 78 | mm |
| With angle packings (w x h) | 50 x 48 | mm |
| Operating height | 800 - 1180 | mm |
| Power supply | 4 kW / 400 V / 50 Hz | |
| Stroke limit | smooth, electronic control | |
| Automatic control | ||
| Foot switch | ||
| Dimensions (L x W x H) | 1170 x 812 x 1360 - 1660 | mm |
| Weight | 570 | kg |
| Oil capacity | 40 | l |
Robust
Cutting-edge technology from Germany, tested for decades under the most hostile conditions.
Reliable
We use only high quality components from leading manufacturers or components specially manufactured to our standards, ensuring that your machine is ready for use at all times. We guarantee a supply of spare parts for 30 years.
Easy to use
It is particularly easy to operate since the ferrule is pressed from the top and the work piece does not move vertically with the piston. The controls are located at the right spot and you can operate them intuitively. Documentation and signage are provided in the local language.
Safe
Our presses comply with the current valid EU Machinery Directive 2006/42/EC and are manufactured according to ISO9001.
High speed / performance
Our presses stand apart thanks to their high engine performance and thus high press speeds. At low pressure, press speed is the maximum permissible 10 mm/s.
Go to Product InquiryView Inquiry listHorizontal test bed
Horizontal test bed
Typical technical characteristics
Our test beds are specially designed for non-destructive and destructive testing of steel wire ropes, synthetic ropes, chains, shackles, etc., according to DIN ISO 2307 and EN 12385. The forces generated during testing are contained within the structure of the frame. The specimen is mounted between the clevis and the carriage pin. Typical characteristics of our test beds are: robust design, ease of use, computer control, long cylinder stroke, electronic force and elongation measurement and the use of high-quality single components. With automatic data acquisition, storage and evaluation.
The accuracy of our machines is higher than Class 1 EN ISO 7500-1:2004. They are easy to use and are manufactured according to the current European machinery directive 2006/42/EG. With more than 50 years of experience in the wire rope industry our engineers will also find the perfect solution for your application.
Hydraulics
The force of a modern test bed is generated in the hydraulic power pack. We develop and assemble our units in-house. With many years of experience we are able to guarantee that the hydraulic unit runs perfectly with your machine. We only use high-quality components from leading manufacturers in order to guarantee reliable operation under the toughest conditions. This includes extremely low-wear piston and piston rod seals, double-acting hydraulic cylinders and extremely low-noise hydraulic pumps.
Load cell
The load cell forms the heart of a modern test bed. We develop our load cells ourselves and ensure that they are manufactured according to our specifications. This way, we are able to guarantee that the force measurement in general exceeds CLASS 1 of EN ISO 7500-2004-I in terms of precision. The piston rod and clevis are securely attached to the load cell in order to test the force as close to the device under test as possible.
Pictures
Horizontal test bed - Top Access
Horizontal test bed - Side Access
Horizontal test bed - Chain Testing, Webbing Sling Testing, Spreader Beam Testing
Technical data
| Capacity (kilonewtons) | 200 | 500 | 1 000 | 1 500 | 3 000 | 5 000 | 7 500 |
|---|---|---|---|---|---|---|---|
| Breaks rope wire with a rated strength of 1,960 N/mm2 to Ø |
16 mm |
26 mm | 38 mm | 48 mm | 64 mm | 84 mm | 104 mm |
| Standard max.insertion length (mm) | 10 000 | 10 000 | 10 000 | 10 000 | 10 000 | 10 000 | 10 000 |
| Inside distance between main frames (mm) | 400 | 500 | 750 | 750 | 1000 | 1380 | 1600 |
| Distance between carriage stops (mm) | 500 | 500 | 500 | 500 | 750 | 750 | 750 |
| Test bolts Ø (mm) | 55 | 80 | 110 | 130 | 200 | 238 | 280 |
| Jaw width (mm) | 80 | 100 | 135 | 150 | 240 | 250 | 250 |
| Maximum cylinder stroke (mm) | 1000 | 1000 | 1500 | 1500 | 1500 | 1500 | 1500 x 2 |
| Cylinder fast approach speed (mm/sec) | 10 | 10 | 10 | 10 | 10 | 10 | 10 |
| Cylinder test speed (mm/sec) | 4 | 4 | 4 | 4 | 2,5 | 2 | 1,5 |
| Motor output (kW) | 1,5 | 3 | 5,5 | 7,5 | 7,5 | 11 | 11 x 2 |
| Total weight (frame and cylinder) (kg) | 2900 | 5000 | 12300 | 13200 | 17500 | 18700 | 29700 |
Flemish Eye
Flemish Eye Steel Ferrule
Steel ferrules for manufacturing Flemish Eye rope slings .
Special characteristics:
- Suitable for use in high temperatures (e.g. blast furnaces)
- Widely used for offshore applications
- Available in the sizes 1/4" - 5"
- Finished with our special Flemish Eye press dies
Splicing Chart for our Flemish Eye ferrules
1 = Rope-Ø mm
2 = Ferrule-Dimensions mm
Remark: Dies 1/4" through to 1" have one tapered and one plain bore.
Sleeves 1.1/8" and above require 1st. and 2nd. stage dies.
2nd. stage dies for 1.1/8" through to 1.3/4" are tapering dies.
Both 1st. and 2nd. stage dies for sleeves 2" upwards are plain bore with no taper.
For accommodation of steel wire ropes with higher tensile grade than 1960N/mm² refer to our technical department.
| Rope-Ø mm | Ferrule-Dimensions mm | Ferrule Ø in mm after swaging |
|||||
|---|---|---|---|---|---|---|---|
| mm *1 | inch *1 | A *2 | B *2 | G *2 | D *2 | E *2 | Ferrule Ø in mm after swaging |
| 9, 10 | 3/8 | 38 | 23,0 | 16,7 | 11,9 | 9,9 | 19,05 |
| 11 | 7/16 | 51 | 31,0 | 21,4 | 14,3 | 16,5 | 25,65 |
| 12, 13 | 1/2 | 51 | 31,0 | 23,0 | 15,9 | 14,2 | 25,65 |
| 14 | 9/16 | 70 | 37,3 | 26,2 | 17,8 | 16,0 | 31,50 |
| 16 | 5/8 | 70 | 37,3 | 27,8 | 19,1 | 16,0 | 31,50 |
| 19 | 3/4 | 81 | 43,7 | 32,5 | 23,1 | 21,3 | 37,08 |
| 22 | 7/8 | 90 | 51,6 | 38,9 | 26,0 | 25,4 | 42,67 |
| 25, 26 | 1 | 102 | 58,0 | 43,7 | 30 | 29 | 49,02 |
| 28 | 1 1/8 | 122 | 63,5 | 49,2 | 33 | 32 | 54,10 |
| 32 | 1 1/4 | 132 | 70,6 | 54,8 | 37 | 36 | 58,93 |
| 35 | 1 3/8 | 148 | 76,2 | 60,3 | 40 | 40 | 64,01 |
| 38 | 1 1/2 | 159 | 82,6 | 66,7 | 44 | 43 | 68,83 |
| 44 | 1 3/4 | 184 | 97,6 | 79,4 | 50 | 50 | 78,74 |
| 50, 52 | 2 | 216 | 111 | 92,1 | 58 | 57 | 90,4 |
| 56 | 2 1/4 | 243 | 128 | 102,4 | 64 | 65 | 104,65 |
| 64 | 2 1/2 | 267 | 140 | 114,3 | 70 | 72 | 114,30 |
| 70-71 | 2 3/4 | 292 | 146 | 120 | 76 | 79 | 119,38 |
| 76-77 | 3 | 305 | 152 | 127 | 83 | 86 | 125,98 |
| 87-90 | 3 1/2 | 356 | 178 | 148 | 99 | 100 | 146,6 |
| 93-96 | 3 3/4 | 381 | 191 | 160 | 103 | 108 | 158,2 |
| 100-105 | 4 | 406 | 206 | 173 | 111 | 114 | 169,93 |
| 112-115 | 4 1/2 | 457 | 232 | 195 | 124 | 129 | 189,2 |
| 126-128 | 5 | 508 | 267 | 222 | 140 | 143 | 222,3 |
|
Dies 1/4" through to 1" have one tapered and one plain bore. Sleeves 1.1/8" and above require 1st. and 2nd. stage dies. 2nd. stage dies for 1.1/8" through to 1.3/4" are tapering dies. Both 1st. and 2nd. stage dies for sleeves 2" upwards are plain bore with no taper. |
|||||||
|
For accommodation of steel wire ropes with higher tensile grade than 1960N/mm² refer to our technical department. We reserve the right to amend technical data. |
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Steel Type St
Steel Ferrule Type ST
Our Steel Ferrule Type ST continues our Steel Ferrule Type Z range; but with a reduced wall thickness.
Special characteristics :
- Suitable for fishing nets
- Manufactured from seamless tubes
- Available in the sizes ST28 - ST68
- For rope wire with a diameter of 16 - 40 mm
- Finished with our cylindrical press dies without cutting edges
Splicing Chart for our Steel Ferrule Type ST ferrules
Remark: For accommodation of steel wire ropes with higher tensile grade than 1770N/mm² refer to our technical department.
| Ferrule No. | Code No. | Ferrule length in mm | Rope Ø in mm | Swaging die No. | Ferrule Ø in mm after swaging |
|---|---|---|---|---|---|
| mm | mm | ||||
| 28 | 17 | 52 | 16 17 |
14 15 |
28 30 |
| 32 | 19 | 58 | 18 19 |
16 17 |
32 34 |
| 34 | 21 | 63 | 20 21 |
17 18 |
34 36 |
| 38 | 23 | 68 | 22 23 |
19 20 |
38 40 |
| 42 | 25 | 83 | 24 25 |
21 21 |
42 42 |
| 44 | 27 | 86 | 26 27 28 |
22 22 23 |
44 44 46 |
| 48 | 29 | 96 | 29 30 |
24 24 |
48 48 |
| 52 | 31 | 100 | 31 32 |
26 26 |
52 52 |
| 56 | 33 | 107 | 33 34 |
28 28 |
56 56 |
| 60 | 35 | 113 | 35 36 |
30 30 |
60 60 |
| 68 | 39 | 127 | 39 40 |
34 34 |
68 68 |
|
For accommodation of steel wire ropes with higher tensile grade than 1770N/mm² refer to our technical department. We reserve the right to amend technical data. |
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Steel Choker
Steel Choker Ferrules
Conical steel end termination for choker slings.
Special Characteristics:
- Available in the sizes 3/8“ (9-10mm), 7/16“ (11 mm), ½“ (12-13mm), 9/16“ (14 mm)
- For wire rope diameters in the range of 9-14 mm
- Finished with our special dies without cutting edges (one set of dies for all four sizes)
Our Steel Choker Ferrule in use
Splicing chart for our steel choker ferrules
| Wire rope Ø mm |
Before swagingA / B / C (mm) | After swagingA / B (mm) | ||||
|---|---|---|---|---|---|---|
| Wire rope Ø mm |
Wire rope Ø Inch |
Before swaging A / B / C (mm) |
After swaging A / B (mm) |
|||
| mm | Inch | A (mm) | B (mm) | C (mm) | A (mm) | B (mm) |
| 9, 10 | 3/8 | 31,8 | 38,1 | 10,3 | 27,4 | 46,8 |
| 11 | 7/16 | 31,8 | 38,1 | 12,7 | 27,4 | 46,8 |
| 12, 13 | 1/2 | 31,8 | 38,1 | 13,5 | 27,4 | 46,8 |
| 14 | 9/16 | 31,8 | 38,1 | 15,1 | 27,4 | 46,8 |
Steel Type Z
Steel Ferrule Type Z
Our Steel Ferrule Type Z is frequently used for special applications in the building or fishing industries.
Special characteristics:
- Suitable for concrete strap loops
- Suitable for fishing nets
- Manufactured from seamless tubes
- Dimensions based on EN 13411-3
- Available in the sizes 5 - 18
- Finished with our cylindrical press dies without cutting edges
Splicing chart for our Steel Ferrule Type Z ferrules
Remark: For accommodation of steel wire ropes with higher tensile grade than 1770N/mm² refer to our technical department.
| Ferrule No. |
Rope Ø in mm |
Ferrule length in mm |
Swaging die No. |
Ferrule Ø in mm after swaging |
|---|---|---|---|---|
| 5 | 5,0 | 18,0 | 5 | 10 |
| 6 | 6,0 | 21,0 | 6 | 12 |
| 7 | 7,0 | 25,0 | 7 | 14 |
| 8 | 8,0 | 28,0 | 8 | 16 |
| 9 | 9,0 | 32,0 | 9 | 18 |
| 10 | 10,0 | 35,0 | 10 | 20 |
| 12 | 12,0 | 42,0 | 12 | 24 |
| 14 | 14,0 | 49,0 | 14 | 28 |
| 16 | 16,0 | 56,0 | 16 | 32 |
| 18 | 18,0 | 63,0 | 18 | 36 |
|
For accommodation of steel wire ropes with higher tensile grade than 1770N/mm² refer to our technical department. We reserve the right to amend technical data. |
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Inox Ferrules
Inox Ferrules
Stainless steel ferrules have been specially developed for stainless steel wire ropes.
Special characteristics:
- Suitable for stainless steel wire ropes
- For use in yachting and architecture
- Manufactured from seamless tubes
- Available in the sizes 1 - 28
- Finished with our cylindrical press dies without cutting edges
Splicing chart for our stainless steel ferrules
| Ferrule No. | Rope Ø in mm Fibre and steel core min./max. |
Swaging die No. | Pressed ferrule Ø in mm after swaging |
|
|---|---|---|---|---|
| min. | max | |||
| 1 | 1,0 | 1,1 | 1,5 | 3 |
| 1,5 | 1,5 | 1,6 | 1,5 | 3 |
| 2 | 2,0 | 2,1 | 2 | 4 |
| 2,5 | 2,5 | 2,6 | 2,5 | 5 |
| 3 | 3,0 | 3,2 | 3 | 6 |
| 4 | 4,0 | 4,2 | 4 | 8 |
| 5 | 5,0 | 5,2 | 5 | 10 |
| 6 | 6,0 | 6,3 | 6 | 12 |
| 8 | 8,0 | 8,3 | 8 | 16 |
| 10 | 10,0 | 10,4 | 10 | 20 |
| 12 | 12,0 | 12,4 | 12 | 24 |
| 14 | 14,0 | 14,4 | 14 | 28 |
| 16 | 16,0 | 16,5 | 16 | 32 |
| 18 | 18,0 | 18,5 | 18 | 36 |
| 20 | 20,0 | 20,5 | 20 | 40 |
| 22 | 22,0 | 23,0 | 22 | 44 |
| 24 | 24,0 | 25,0 | 24 | 48 |
| 26 | 26,0 | 27,0 | 26 | 52 |
| 28 | 28,0 | 29,0 | 28 | 56 |
|
We reserve the right to amend technical data. |
||||
Aluminium Round
Ferrule – Aluminium Round
Aluminium ferrules in round design are used for wire rope end termination as an end stop or location point.
Special characteristics:
- According to Sahm factory standard
- Manufactured from seamless tubes
- Available in the sizes 1.5 - 40
- Finished with our cylindrical pressing dies with cutting edges
Splicing chart for our Aluminium Round ferrules
| Ferrule No. | Rope Ø in mm Fibre and steel core min./max. |
Swaging die No. | Ferrule Ø in mm after swaging | ||
|---|---|---|---|---|---|
| min. | max | ||||
| 1,5 | 1,1 | 1,6 | 1,5 | 3 | |
| 2 | 1,7 | 2,1 | 2 | 4 | |
| 3 | 2,7 | 3,1 | 3 | 6 | |
| 4 | 3,7 | 4,1 | 4 | 8 | |
| 5 | 4,7 | 5,1 | 5 | 10 | |
| 6 | 5,7 | 6,2 | 6 | 12 | |
| 6,5 | 6,3 | 6,6 | 6,5 | 13 | |
| 7 | 6,7 | 7,2 | 7 | 14 | |
| 8 | 7,8 | 8,2 | 8 | 16 | |
| 9 | 8,8 | 9,2 | 9 | 18 | |
| 10 | 9,8 | 10,5 | 10 | 20 | |
| 11 | 10,8 | 11,2 | 11 | 22 | |
| 12 | 11,8 | 12,3 | 12 | 24 | |
| 14 | 13,8 | 14,5 | 14 | 28 | |
| 16 | 15,8 | 16,5 | 16 | 32 | |
| 18 | 17,8 | 18,5 | 18 | 36 | |
| 20 | 19,8 | 21,5 | 20 | 40 | |
| 22 | 21,8 | 22,5 | 22 | 44 | |
| 24 | 23,8 | 25,5 | 24 | 48 | |
| 26 | 25,8 | 27,5 | 26 | 52 | |
| 28 | 27,8 | 28,5 | 28 | 56 | |
| 30 | 29,8 | 31,5 | 30 | 60 | |
| 32 | 31,8 | 33,0 | 32 | 64 | |
| 36 | 35,8 | 37,0 | 36 | 72 | |
| 40 | 39,8 | 41,0 | 40 | 80 | |
|
We reserve the right to amend technical data. |
|||||
S
Ferrule - S
Ferrules manufactured according to our factory standard with a reduced wall thickness.
Special characteristics:
- Manufactured according to Sahm factory standard
- Material compliant with DIN EN 13411-3
- Manufactured from seamless tubes
- Suitable for playground nets
- Requires lower press force
- Available in the sizes 7 - 40
- Finished with our cylindrical press dies with cutting edges or special pressing dies for playground nets
Splicing chart for our S ferrules
1 = Rope Ø in mm Fibre and steel core
Remark: For accommodation of steel wire ropes with higher tensile grade than 1770 N/mm2 metallic area refer to our technical department.
Mutiplying the old fill factor f (DIN 3093) by 0,7854 you get the new cross sectional area factor C( EN 13411-3).
| Ferrule No. |
Rope Ø in mm |
Swaging die No. | Ferrule Ø in mm after swaging |
|||
|---|---|---|---|---|---|---|
| Ferrule No. | Fibre core *1 C ≥ 0,283 min./max. |
Steel core *1 C ≤ 0,487 min./max. |
Swaging die No. | Ferrule Ø in mm after swaging |
||
| 7 | 6,7 | 7,2 | 6,1 | 6,5 | 6,5 | 13 |
| 8 | 7,3 | 8,2 | 6,6 | 7,2 | 7,5 | 15 |
| 9 | 8,3 | 9,2 | 7,3 | 8,0 | 8 | 16 |
| 10 | 9,3 | 10,2 | 8,1 | 9,0 | 9 | 18 |
| 11 | 10,3 | 11,2 | 9,1 | 10,0 | 10 | 20 |
| 12 | 11,3 | 12,2 | 10,1 | 11,0 | 11 | 22 |
| 13 | 12,3 | 13,2 | 11,1 | 12,0 | 12 | 24 |
| 14 | 13,3 | 14,2 | 12,1 | 13,0 | 13 | 26 |
| 16 | 14,3 | 16,2 | 13,1 | 15,0 | 15 | 30 |
| 18 | 16,3 | 18,2 | 15,1 | 17,0 | 17 | 34 |
| 20 | 18,3 | 20,2 | 17,1 | 19,0 | 18 | 36 |
| 22 | 20,3 | 22,3 | 19,1 | 21,0 | 20 | 40 |
| 24 | 22,4 | 24,3 | 21,1 | 23,0 | 22 | 44 |
| 26 | 24,4 | 26,3 | 23,1 | 25,0 | 24 | 48 |
| 28 | 26,4 | 28,3 | 25,1 | 27,0 | 26 | 52 |
| 30 | 28,4 | 30,3 | 27,1 | 29,0 | 28 | 56 |
| 32 | 30,4 | 32,3 | 29,1 | 31,0 | 30 | 60 |
| 34 | 32,4 | 34,3 | 31,1 | 33,0 | 32 | 64 |
| 36 | 34,4 | 36,3 | 33,1 | 35,0 | 34 | 68 |
| 38 | 36,4 | 38,3 | 35,1 | 37,0 | 36 | 72 |
| 40 | 38,4 | 40,3 | 37,1 | 39,0 | 38 | 76 |
|
For accommodation of steel wir ropes with higher tensile grade than 1770 N/mm² refer to our technical department. Remark: We reserve the right to amend technical data. |
||||||
Syngrip
SYNGRIP Ferrules
Syngrip ferrules have been specially developed for fibre ropes.
Special characteristics:
- Suitable for fibre ropes
- During pressing, the ferrule buckles inwards and therefore does not form any sharp edges
- Manufactured from non-seamless tubes
- Available in the sizes 8 - 12
- Finished with our special SYNGRIP pressing dies without cutting edges
Splicing chart for our syngrip ferrules
| Ferrule No. | Rope Ø in mm | Inner dim. a |
Ferrule length in mm | Swaging die No. | Ferrule Ø in mm after swaging |
|
|---|---|---|---|---|---|---|
| a | ||||||
| 8 | 9 | 23 | # 8 | 13,9 | ||
| 10 | 11 | 28 | # 10 | 15,9 | ||
| 12 | 14 | 36 | # 12 | 18,7 | ||
|
We reserve the right to amend technical data. |
||||||
Please request your copy of our splicing instructions.
Go to Product InquiryView Inquiry listXL
Ferrule - XL & Z
Aluminium ferrules for large wire ropes with a diameter above the splicing table of DIN EN 13411-3
Special characteristics:
- Manufactured from seamless tube
- Available in the sizes XL 52 – XL 90 and Z 94 + Z 102
- For wire rope with a diameter of 46 - 102 mm
- Swaged with our cylindrical swaging dies with cutting edges
Ferrule section XL & Z
Splicing chart for our Steel Ferrule Type XL ferrules
1770 N/mm2 Grade Round strand rope Ø measured in mm
1 = 1770 N/mm2 Grade Round strand rope
2 = 1960 N/mm2 Grade Round strand rope
Remark: For accommodation of steel wire ropes with higher tensile grade than 1960 N/mm2 metallic area refer to our technical department.
| Ferrule No. | Rope Ø measured in mm | Ferrule Ø in mm after swaging |
|||
|---|---|---|---|---|---|
| 1770 N/mm2 Grade Round strand rope | 1960 N/mm2 Grade Round strand rope | ||||
| Ferrule No. | C ≤ 0,487 *1 min./max. |
C ≤ 0,487 *2 min./max. |
mmFerrule Ø in mm after swaging | ||
| XL 52 | 46,3 | 50,7 | 45,6 | 48,9 | 100 |
| XL 54 | 50,8 | 54,3 | 49 | 51,5 | 108 |
| XL 56 | 54,4 | 58,2 | 51,6 | 55,8 | 116 |
| XL 60 | 58,3 | 61,9 | 55,9 | 59,2 | 124 |
| XL 64 | 62 | 65,8 | 59,3 | 63,4 | 132 |
| XL 68 | 65,9 | 69,7 | 63,5 | 66,9 | 140 |
| XL 72 | 69,8 | 73,6 | 67 | 71,2 | 148 |
| XL 76 | 73,7 | 77,4 | 71,3 | 74,5 | 156 |
| XL 80 | 77,5 | 81,3 | 74,6 | 78,8 | 164 |
| XL 84 | 81,4 | 85,2 | 78,9 | 82,1 | 172 |
| XL 88 | 85,35 | 89,1 | 82,2 | 86,5 | 180 |
| XL 90 | 89,2 | 93,1 | 86,6 | 90,1 | 188 |
| Z 94 | - | - | 90,2 | 95,1 | 190 |
| Z 102 | - | - | 95,2 | 101,5 | 212 |
| Z 102 | - | - | 101,6 | 106,8 | 214 |
|
For accommodation of steel wire ropes with higher tensile grade than 1960 N/mm2 metallic area refer to our technical department. We reserve the right to amend technical data. |
|||||
ZEN 13411-3
Ferrules - ZEN® 13411-3
Aluminium ferrules compliant with DIN EN 13411-3 for rope slings compliant with DIN EN 13414-1.
Special characteristics:
- For wire ropes with a max. tensile strength of 1,960 N/mm2
- Suitable for steel wire ropes compliant with EN 12385-4
- Manufactured from seamless tubes according to DIN EN 13411-3
- Available in the sizes 2.5 - 60
- Available in the sizes 1.0 - 2.0 outside of the standard
- Finished with our cylindrical press dies with cutting edges
Technical Data
Splicing chart for our ZEN® 13411-3 ferrules
1 C ≥ 0,283 = Single layer round strand ropes with fibre core and cable laid ropes
2 C ≤ 0,487 = Single layer round strand ropes with IWRC and rotation-resistant round strand ropes
3 0,487 < C ≤ 0,613 = Single layer round strand ropes with IWRC and rotation-resistant round strand ropes
4 C ≤0,613 = Spiral strands (2 Ferrules)
Remark: To convert the old fill factor f (DIN 3093) into the new metallic cross sectional area factor C (EN 13411-3) multiply f by 0,7854
| Rope Ø in mm | Single layer round strand ropes with fibre core and cable laid ropes | Single layer round strand ropes with IWRC and rotation-resistant round strand ropes | Single layer round strand ropes with IWRC and rotation-resistant round strand ropes | Spiral strands (2 Ferrules) |
||
|---|---|---|---|---|---|---|
| Nominal rope d |
Measured rope min. |
Measured rope max. |
C ≥ 0,283 *1 | C ≤ 0,487 *2 | 0,487 < C ≤ 0,613 *3 | C ≤0,613 *4 |
| 2,5 | 2,5 | 2,7 | 2,5 | 3 | - | - |
| 3 | 2,8 | 3,2 | 3 | 3,5 | - | - |
| 3,5 | 3,3 | 3,7 | 3,5 | 4 | - | - |
| 4 | 3,8 | 4,3 | 4 | 4,5 | - | 5 |
| 4,5 | 4,4 | 4,8 | 4,5 | 5 | - | 6 |
| 5 | 4,9 | 5,4 | 5 | 6 | - | 6,5 |
| 6 | 5,5 6,0 |
5,9 6,4 |
6 | 6,5 | - 7 |
7 |
| 6,5 | 6,5 | 6,9 | 6,5 | 7 | 8 | 8 |
| 7 | 7,0 | 7,4 | 7 | 8 | 9 | 9 |
| 8 | 7,5 8 |
7,9 8,4 |
8 | 9 | 9 10 |
10 |
| 9 | 8,5 9,0 |
8,9 9,5 |
9 | 10 | 10 11 |
11 |
| 10 | 9,6 10,0 |
9,9 10,5 |
10 | 11 | 11 12 |
12 |
| 11 | 10,6 11,0 |
10,9 11,6 |
11 | 12 | 12 13 |
13 |
| 12 | 11,7 12,0 |
11,9 12,6 |
12 | 13 | 13 14 |
14 |
| 13 | 12,7 13,0 |
12,9 13,7 |
13 | 14 | 14 16 |
16 |
| 14 | 13,8 14,0 |
13,9 14,7 |
14 | 16 | 16 18 |
18 |
| 16 | 14,8 16,0 |
15,9 16,8 |
16 | 18 | 18 20 |
20 |
| 18 | 16,9 18,0 |
17,9 18,9 |
18 | 20 | 20 22 |
22 |
| 20 | 19,0 20,0 |
19,9 21 |
20 | 22 | 22 24 |
24 |
| 22 | 21,1 22,0 |
21,9 23,1 |
22 | 24 | 24 26 |
26 |
| 24 | 23,2 24,0 |
23,9 25,2 |
24 | 26 | 26 28 |
28 |
| 26 | 25,3 26,0 |
25,9 27,3 |
26 | 28 | 28 30 |
30 |
| 28 | 27,4 28,0 |
27,9 29,4 |
28 | 30 | 30 32 |
32 |
| 30 | 29,5 30,0 |
29,9 31,5 |
30 | 32 | 32 34 |
34 |
| 32 | 31,6 32,0 |
31,9 33,6 |
32 | 34 | 34 36 |
36 |
| 34 | 33,7 34,0 |
33,9 35,7 |
34 | 36 | 36 38 |
38 |
| 36 | 35,8 36,0 |
35,9 37,8 |
36 | 38 | 38 40 |
40 |
| 38 | 37,9 38,0 |
37,9 39,9 |
38 | 40 | 40 44 |
44 |
| 40 | 40,0 | 42 | 40 | 44 | 48 | 48 |
| 44 | 42,1 44,0 |
43,9 46,2 |
44 | 48 | 48 52 |
48 |
| 48 | 46,3 48,0 |
47,9 50,4 |
48 | 52 | 52 56 |
52 |
| 52 | 50,5 52,0 |
51,9 54,6 |
52 | 56 | 56 60 |
60 |
| 56 | 54,7 56,0 |
55,9 58,8 |
56 | 60 | - - |
- - |
| 60 | 58,9 60 |
59,9 63 |
60 | - - |
- - |
- - |
|
Remark: We reserve the right to amend technical data. |
||||||
Pressed ferrule dimensions for our ZEN® 13411-3 ferrules
1 = Dimension after swaging
2 = approx. Dimensions
| Dimension after swaging | ||||||
|---|---|---|---|---|---|---|
| Ferrule No. | d1 mm *1 | Tolerance in mm *1 | Length of the cylindrical part before swaging *1 | l1 mm*2 | l2 mm*2 | |
| 2,5 | 5 | +0.2 0 |
9 | 12 | 3,75 | |
| 3 | 6 | +0.2 0 |
11 | 14 | 4,5 | |
| 3,5 | 7 | +0.2 0 |
13 | 16 | 5,25 | |
| 4 | 8 | +0.2 0 |
14 | 18 | 6 | |
| 4,5 | 9 | +0.2 0 |
16 | 20 | 6,75 | |
| 5 | 10 | +0.2 0 |
18 | 23 | 7,5 | |
| 6 | 12 | +0.4 0 |
21 | 27 | 9 | |
| 6,5 | 13 | +0.4 0 |
23 | 29 | 9,75 | |
| 7 | 14 | +0.4 0 |
25 | 32 | 10,5 | |
| 8 | 16 | +0.4 0 |
28 | 36 | 12 | |
| 9 | 18 | +0.4 0 |
32 | 40 | 13.5 | |
| 10 | 20 | +0.5 0 |
35 | 45 | 15 | |
| 11 | 22 | +0.5 0 |
39 | 50 | 16.5 | |
| 12 | 24 | +0.5 0 |
42 | 54 | 18 | |
| 13 | 26 | +0.5 0 |
46 | 59 | 19.5 | |
| 14 | 28 | +0.7 0 |
49 | 63 | 21 | |
| 16 | 32 | +0.7 0 |
56 | 72 | 24 | |
| 18 | 36 | +0.9 0 |
63 | 81 | 27 | |
| 20 | 40 | +0.9 0 |
70 | 90 | 30 | |
| 22 | 44 | +0.9 0 |
77 | 99 | 33 | |
| 24 | 48 | +1.1 0 |
84 | 108 | 36 | |
| 26 | 52 | +1.1 0 |
91 | 117 | 39 | |
| 28 | 56 | +1.1 0 |
98 | 126 | 42 | |
| 30 | 60 | +1.4 0 |
105 | 135 | 45 | |
| 32 | 64 | +1.4 0 |
112 | 144 | 48 | |
| 34 | 68 | +1.4 0 |
119 | 153 | 51 | |
| 36 | 72 | +1.6 0 |
126 | 162 | 54 | |
| 38 | 76 | +1.6 0 |
133 | 171 | 57 | |
| 40 | 80 | +1.6 0 |
140 | 180 | 60 | |
| 44 | 88 | +1.9 | 154 | 198 | 66 | |
| 48 | 96 | +1.9 | 168 | 216 | 72 | |
| 52 | 104 | +2.1 | 182 | 234 | 78 | |
| 56 | 112 | +2.3 | 196 | 252 | 84 | |
| 60 | 120 | +2.4 | 210 | 270 | 90 | |
|
* approx. Dimensions We reserve the right to amend technical data. |
||||||
Please request your copy of our splicing instructions.
Go to Product InquiryView Inquiry listZEN 13411-3 Form C
Ferrules - ZEN® 13411-3 Type C
Conical aluminium ferrules compliant with DIN EN 13411-3 for wire rope slings according to DIN EN 13414-1.
Special characteristics:
- For wire ropes with a max. rated tensile strength of 1,960 N/mm2
- Suitable for steel wire ropes compliant with EN 12385-4
- Manufactured from seamless tubes compliant with DIN EN 13411-3
- The dead end of the rope is visible after pressing thanks to the inspection hole
- Pressed conical part of the ferrule prevents catching on obstacles
- Available in the sizes 8 - 52
- Finished with our universal press dies with cutting edges
Technical data:
Splicing chart for our ZEN® 13411-3 Type C ferrules
1 C ≥ 0,283 = Single layer round strand ropes with fibre core and cable laid ropes
2 C ≤ 0,487 = Single layer round strand ropes with IWRC and rotation-resistant round strand ropes
3 0,487 < C ≤ 0,613 = Single layer round strand ropes with IWRC and rotation-resistant round strand ropes
4 C ≤0,613 = Spiral strands (2 Ferrules)
Remark: To convert the old fill factor f (DIN 3093) into the new metallic cross sectional area factor C (EN 13411-3) multiply f by 0,7854
| Rope Ø in mm | Single layer round strand ropes with fibre core and cable laid ropes | Single layer round strand ropes with IWRC and rotation- resistant round strand ropes | Single layer round stand ropes with IWRC and rotation-resistant round strand ropes | Spiral strand (2 Ferrules) |
||
|---|---|---|---|---|---|---|
| Nominal rope d |
Measured rope min. |
Measured rope max. |
C ≥ 0,283 *1 | C ≤ 0,487 *2 | 0,487 < C ≤ 0,613 *3 | C ≤0,613 *4 |
| 6,5 | 6,5 | 6,9 | - | - | 8 | 8 |
| 7 | 7,0 | 7,4 | - | 8 | 9 | 9 |
| 8 | 7,5 8 |
7,9 8,4 |
8 | 9 | 9 10 |
10 |
| 9 | 8,5 9,0 |
8,9 9,5 |
9 | 10 | 10 11 |
11 |
| 10 | 9,6 10,0 |
9,9 10,5 |
10 | 11 | 11 12 |
12 |
| 11 | 10,6 11,0 |
10,9 11,6 |
11 | 12 | 12 13 |
13 |
| 12 | 11,7 12,0 |
11,9 12,6 |
12 | 13 | 13 14 |
14 |
| 13 | 12,7 13,0 |
12,9 13,7 |
13 | 14 | 14 16 |
16 |
| 14 | 13,8 14,0 |
13,9 14,7 |
14 | 16 | 16 18 |
18 |
| 16 | 14,8 16,0 |
15,9 16,8 |
16 | 18 | 18 20 |
20 |
| 18 | 16,9 18,0 |
17,9 18,9 |
18 | 20 | 20 22 |
22 |
| 20 | 19,0 20,0 |
19,9 21 |
20 | 22 | 22 24 |
24 |
| 22 | 21,1 22,0 |
21,9 23,1 |
22 | 24 | 24 26 |
26 |
| 24 | 23,2 24,0 |
23,9 25,2 |
24 | 26 | 26 28 |
28 |
| 26 | 25,3 26,0 |
25,9 27,3 |
26 | 28 | 28 30 |
30 |
| 28 | 27,4 28,0 |
27,9 29,4 |
28 | 30 | 30 32 |
32 |
| 30 | 29,5 30,0 |
29,9 31,5 |
30 | 32 | 32 34 |
34 |
| 32 | 31,6 32,0 |
31,9 33,6 |
32 | 34 | 34 36 |
36 |
| 34 | 33,7 34,0 |
33,9 35,7 |
34 | 36 | 36 38 |
38 |
| 36 | 35,8 36,0 |
35,9 37,8 |
36 | 38 | 38 40 |
40 |
| 38 | 37,9 38,0 |
37,9 39,9 |
38 | 40 | 40 44 |
44 |
| 40 | 40,0 | 42 | 40 | 44 | 48 | 48 |
| 44 | 42,1 44,0 |
43,9 46,2 |
44 | 48 | 48 52 |
48 52 |
| 48 | 46,3 48,0 |
47,9 50,4 |
48 | 52 | 52 - |
52 - |
| 52 | 50,5 52,0 |
51,9 54,6 |
52 | - | - - |
- - |
|
Remark: We reserve the right to amend technical data. |
||||||
Pressed ferrule dimensions for our ZEN® 13411-3 Type C ferrules
1 = Dimension after swaging
2 = approx. Dimensions
| Dimension after swaging | ||||||
|---|---|---|---|---|---|---|
| Ferrule No. | d1 mm *1 | Tolerance in mm *1 | Length of the cylindrical part before swaging *1 | l1 mm*2 | l2 mm*2 | |
| 8 | 16 | +0.4 0 |
28 | 36 | 12 | |
| 9 | 18 | +0.4 0 |
32 | 40 | 13.5 | |
| 10 | 20 | +0.5 0 |
35 | 45 | 15 | |
| 11 | 22 | +0.5 0 |
39 | 50 | 16.5 | |
| 12 | 24 | +0.5 0 |
42 | 54 | 18 | |
| 13 | 26 | +0.5 0 |
46 | 59 | 19.5 | |
| 14 | 28 | +0.7 0 |
49 | 63 | 21 | |
| 16 | 32 | +0.7 0 |
56 | 72 | 24 | |
| 18 | 36 | +0.9 0 |
63 | 81 | 27 | |
| 20 | 40 | +0.9 0 |
70 | 90 | 30 | |
| 22 | 44 | +0.9 0 |
77 | 99 | 33 | |
| 24 | 48 | +1.1 0 |
84 | 108 | 36 | |
| 26 | 52 | +1.1 0 |
91 | 117 | 39 | |
| 28 | 56 | +1.1 0 |
98 | 126 | 42 | |
| 30 | 60 | +1.4 0 |
105 | 135 | 45 | |
| 32 | 64 | +1.4 0 |
112 | 144 | 48 | |
| 34 | 68 | +1.4 0 |
119 | 153 | 51 | |
| 36 | 72 | +1.6 0 |
126 | 162 | 54 | |
| 38 | 76 | +1.6 0 |
133 | 171 | 57 | |
| 40 | 80 | +1.6 0 |
140 | 180 | 60 | |
| 44 | 88 | +1.9 | 154 | 198 | 66 | |
| 48 | 96 | +1.9 | 168 | 216 | 72 | |
| 52 | 104 | +2.1 | 182 | 234 | 78 | |
|
* approx. Dimensions We reserve the right to amend technical data. |
||||||
Copper Round
Ferrule – Copper Round
Copper ferrules in round design are used for wire rope end termination as an end stop or location point.
Special characteristics:
- Manufactured from seamless tubes
- Compliant with Sahm factory standard
- Suitable for stainless steel wire ropes
- Available in the sizes 2 - 8
- Finished with our cylindrical press dies with cutting edges
Splicing chart for our Copper Round ferrules
| Ferrule No. | Rope Ø in mm Fibre and steel core min./max. |
Swaging die No. | Ferrule Ø in mm after swaging |
|
|---|---|---|---|---|
| min. | max. | |||
| 2 | 1,6 | 2,0 | 2 | 4 |
| 3 | 2,7 | 3,1 | 3 | 6 |
| 4 | 3,7 | 4,1 | 4 | 8 |
| 5 | 4,7 | 5,1 | 5 | 10 |
| 6 | 5,7 | 6,2 | 6 | 12 |
| 6,5 | 6,3 | 6,6 | 6,5 | 13 |
| 7 | 6,7 | 7,2 | 7 | 14 |
| 8 | 7,8 | 8,2 | 8 | 16 |
|
We reserve the right to amend technical data. |
||||
Copper Ferrules
Copper Ferrules
Copper ferrules are the inexpensive alternative to stainless steel ferrules.
Special characteristics:
- Suitable for stainless steel wire ropes
- For use in yachting and architecture
- Manufactured from seamless tubes
- Dimensions based on DIN EN 13411-3
- Available in the sizes 1 - 22
- Finished with our cylindrical press dies with cutting edges
Splicing chart for our Copper ferrules
1 = Single layer round strand ropes Ø in mm (till 1770 N/mm² tensile grade)
Remark: For accommodation of steel wire ropes with higher tensile grade refer to our technical department.
Multiplying the old fill factor f (DIN 3093) by 0,7854 you get the new cross sectional area factor C (DIN 3093).
| Ferrule No. | Single layer round strand ropes Ø in mm (till 1770 N/mm² tensile grade) |
Swaging die No. | Ferrule Ø in mm after swaging |
|||
|---|---|---|---|---|---|---|
| Ferrule No. | Fibre core *1 C ≥ 0,283 min./max. |
IWRC *1 C ≤ 0,487 min./max. |
Swaging die No. | Ferrule Ø in mm after swaging |
||
| C ≥ 0,283 | C ≤ 0,487 | |||||
| min. | max. | min. | max. | mm | ||
| 1 | 0,9 | 1,0 | 0,5 | 0,8 | 1 | 2 |
| 1,5 | 1,1 | 1,5 | 0,9 | 1,1 | 1,5 | 3 |
| 2 | 1,6 | 2,0 | 1,2 | 1,6 | 2 | 4 |
| 2,5 | 2,1 | 2,6 | 1,7 | 2,1 | 2,5 | 5 |
| 3 | 2,7 | 3,1 | 2,2 | 2,6 | 3 | 6 |
| 3,5 | 3,2 | 3,6 | 2,7 | 3,1 | 3,5 | 7 |
| 4 | 3,7 | 4,1 | 3,2 | 3,6 | 4 | 8 |
| 4,5 | 4,2 | 4,6 | 3,7 | 4,2 | 4.5 | 9 |
| 5 | 4,7 | 5,1 | 4,3 | 4,6 | 5 | 10 |
| 6 | 5,2 | 6,1 | 4,7 | 5,5 | 6 | 12 |
| 6,5 | 6,2 | 6,6 | 5,6 | 6,0 | 6,5 | 13 |
| 7 | 6,7 | 7,2 | 6,1 | 6,5 | 7 | 14 |
| 8 | 7,3 | 8,2 | 6,6 | 7,2 | 8 | 16 |
| 9 | 8,3 | 9,2 | 7,3 | 8,0 | 9 | 18 |
| 10 | 9,3 | 10,2 | 8,1 | 9,0 | 10 | 20 |
| 11 | 10,3 | 11,2 | 9,1 | 10,0 | 11 | 22 |
| 12 | 11,3 | 12,2 | 10,1 | 11,0 | 12 | 24 |
| 13 | 12,3 | 13,2 | 11,1 | 12,0 | 13 | 26 |
| 14 | 13,3 | 14,2 | 12,1 | 13,0 | 14 | 28 |
| 16 | 14,3 | 16,2 | 13,1 | 15,0 | 16 | 32 |
| 18 | 16,6 | 18,2 | 15,1 | 17,0 | 18 | 36 |
| 20 | 18,3 | 20,2 | 17,1 | 19,0 | 20 | 40 |
| 22 | 20,3 | 22,2 | 19,1 | 21,0 | 22 | 44 |
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For accommodation of steel wire ropes with higher tensile grade refer to our technical department. Remark: We reserve the right to amend technical data. |
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